This hot-rolled steel sheet has a predetermined chemical composition, in which in a case where the thickness is denoted by t, a metallographic structure at a t/4 position from the surface includes, by area fraction, 77.0% to 97.0% of bainite or tempered martensite, 0% to 5.0% of ferrite, 0% to 5.0% of pearlite, 3.0% or more of residual austenite, and 0% to 10.0% of martensite, in the metallographic structure, the average grain size excluding the residual austenite is 7.0 μm or less, the average number density of iron-based carbides having a diameter of 20 nm or more is 1.0×10.sup.6 carbides/mm.sup.2 or more, a tensile strength is 980 MPa or more, and an average Ni concentration on the surface is 7.0% or more.

This hot-rolled steel sheet has a predetermined chemical composition, and in a case where the thickness is denoted by t, the metallographic structure at a t/4 position from the surface contains one or both of tempered martensite and lower bainite at a volume percentage of 90% or more, the tensile strength is 980 MPa or more, and the average Ni concentration on the surface is 7.0% or more.

Direct flame preheating section for continuous metal strip processing lines, comprising a connecting zone between an active zone provided with burners capable of operating in “no flame” mode and a recuperative zone for preheating the strip by exchange with combustion fumes originating from the active zone, the connecting zone having chambers capable of orienting the flow of fumes such that they flow head-on relative to the strip when exiting the active zone and entering the recuperative zone depending on the direction of flow of the fumes.

Direct flame preheating section for continuous metal strip processing lines, comprising a connecting zone between an active zone provided with burners capable of operating in “no flame” mode and a recuperative zone for preheating the strip by exchange with combustion fumes originating from the active zone, the connecting zone having chambers capable of orienting the flow of fumes such that they flow head-on relative to the strip when exiting the active zone and entering the recuperative zone depending on the direction of flow of the fumes.

The present invention is a production method of a hot-dip galvanized steel sheet including annealing a belt-shaped steel sheet having a Si content of greater than or equal to 0.2% by mass, wherein the annealing is continuously carried out using an annealing furnace having an oxidation heating zone and a reduction heating zone in this order, while the steel sheet is fed using rollers. The annealing includes oxidizing a surface of the steel sheet in the oxidation heating zone at a temperature at which roll pickup does not occur and reducing an iron oxide layer, formed by the oxidizing, in the reduction heating zone before the iron oxide layer reaches an initial roller in the reduction heating zone.

System and method for using fast response heaters to pre-heat metal before entering a metal treatment furnace, which may improve control over metal processing, especially in response to changes in material, mass flow rate, line speed, and/or desired treatment process. Fast response heaters may be used with control systems to adjust the output of the fast response heater based on operator inputs, direct or indirect sensing of process parameters, and/or the use of thermal models to quickly adjust fast response heater output while a metal treatment furnace remains at a constant temperature or slowly transitions into a new operating state. The resulting gains in process control result in higher quality products, reduced scrap, and increases in line speed and output.

System and method for using fast response heaters to pre-heat metal before entering a metal treatment furnace, which may improve control over metal processing, especially in response to changes in material, mass flow rate, line speed, and/or desired treatment process. Fast response heaters may be used with control systems to adjust the output of the fast response heater based on operator inputs, direct or indirect sensing of process parameters, and/or the use of thermal models to quickly adjust fast response heater output while a metal treatment furnace remains at a constant temperature or slowly transitions into a new operating state. The resulting gains in process control result in higher quality products, reduced scrap, and increases in line speed and output.

In certain embodiments described herein, a heated line forming system includes a heating coil system configured to produce a heated line on a surface of a metal part. The heated line forming system also includes an air knife cooling system configured to maintain a dry area for the heated line, and to direct a coolant (e.g., cooling water, liquified gases such as liquid argon, solidified gases such as carbon dioxide snow, and so forth) around the heated line via a spray mechanism such that the coolant does not flow or splash into the heated line on the metal part. In certain embodiments, the heated line forming system includes multiple induction coils arranged along a line and spaced a short distance apart, but which, when operated simultaneously together, form a heated line on a surface of a metal part.

The invention relates to a method for treating metal strip in a directly fired furnace through which the metal strip is guided. The furnace is fired directly by gas burners and has a non-fired zone through which the exhaust gases from the fired zone flow and thus heat the metal strip. After leaving the non-fired zone, the exhaust gases from the furnace undergo post-combustion in an afterburner chamber. According to the invention, methane is injected into the non-fired zone, which causes nitrogen oxides contained in the waste gas to be converted into hydrogen cyanide.

Iron-based alloys and articles in strips, sheets, workpieces and the like are converted into high strength steel with a minimum of cost, time and effort, including producing dual phase materials. This is achievable by extremely rapid micro-treating of low, medium, and high carbon iron-based alloys and articles by rapid heating and rapid cooling at least a portion of the alloy/article. This heating step involves nearly immediately heating the iron-based alloy to a selected temperature above its austenite conversion temperature. Then, the alloy is immediately quenched, also at an extremely fast rate, on at least a portion of the iron-based alloy in a quenching unit adjacent the heating unit. This procedure forms high strength alloy in a desired area, depending upon where the treatment was performed.