C21D3/08

Soft Magnetic Iron Alloy Plate, Method for Manufacturing Soft Magnetic Iron Alloy Plate, and Iron Core and Rotating Electric Machine Employing Soft Magnetic Iron Alloy Plate

A soft magnetic iron alloy plate having saturation magnetic flux density higher than that of an electromagnetic pure iron plate without an excessive increase in an iron loss, a method for manufacturing the soft magnetic iron alloy plate, and an iron core and a rotating electric machine using the soft magnetic iron alloy plate are provided. A soft magnetic iron alloy plate according to the present invention includes chemical composition containing 2 to 10 at. % of N, 0 to 30 at. % of Co, 0 to 1.2 at. % of V, and a remaining portion including Fe and impurities, and in a thickness direction of the soft magnetic iron alloy plate, an outer nitrogen concentration transition region where N concentration on a main surface is 1 to 4 at. % and N concentration increases toward the inner side from the main surface, a high nitrogen concentration region where maximum N concentration is higher than N concentration of the main surface and less than 11 at. %, and a variation range of N concentration is within 1 at. %, and an inner nitrogen concentration transition region where N concentration decreases toward the inner side from the high nitrogen concentration region and minimum N concentration is lower than N concentration in the high nitrogen concentration region and is 1 at. % or more.

Soft Magnetic Iron Alloy Plate, Method for Manufacturing Soft Magnetic Iron Alloy Plate, and Iron Core and Rotating Electric Machine Employing Soft Magnetic Iron Alloy Plate

A soft magnetic iron alloy plate having saturation magnetic flux density higher than that of an electromagnetic pure iron plate without an excessive increase in an iron loss, a method for manufacturing the soft magnetic iron alloy plate, and an iron core and a rotating electric machine using the soft magnetic iron alloy plate are provided. A soft magnetic iron alloy plate according to the present invention includes chemical composition containing 2 to 10 at. % of N, 0 to 30 at. % of Co, 0 to 1.2 at. % of V, and a remaining portion including Fe and impurities, and in a thickness direction of the soft magnetic iron alloy plate, an outer nitrogen concentration transition region where N concentration on a main surface is 1 to 4 at. % and N concentration increases toward the inner side from the main surface, a high nitrogen concentration region where maximum N concentration is higher than N concentration of the main surface and less than 11 at. %, and a variation range of N concentration is within 1 at. %, and an inner nitrogen concentration transition region where N concentration decreases toward the inner side from the high nitrogen concentration region and minimum N concentration is lower than N concentration in the high nitrogen concentration region and is 1 at. % or more.

METHOD FOR SINTERING AUSTENITIC STAINLESS STEELS

A method for manufacturing an austenitic stainless steel workpiece including the following successive steps: 1) providing a powder and sintering the powder to form a sintered alloy with an austenitic structure; the alloy having a nitrogen content greater than or equal to 0.1% by weight, 2) treating the sintered alloy to transform the austenitic structure into a ferritic structure or ferrite+austenite two-phase structure on a surface layer of the alloy, 3) treating the sintered alloy to transform the ferritic or ferrite+austenite two-phase structure obtained in step 2) into an austenitic structure and, after cooling, forming the workpiece which, on the layer subjected to the transformations in steps 2) and 3), has a density higher than that of the core of the workpiece. The present description also relates to the workpiece obtained by the method which has a very dense surface layer (99%).

FeNi ORDERED ALLOY AND METHOD FOR MANUFACTURING FeNi ORDERED ALLOY
20180251867 · 2018-09-06 ·

A method for manufacturing FeNi ordered alloy having a L1.sub.0 type order structure is provided. After a nitrification process for nitriding a powder sample of a FeNi disordered alloy arranged in a tube furnace is performed using a NH.sub.3 gas, a de-nitrification process for removing a nitrogen from the FeNi disordered alloy which is processed by the nitrification process is performed using a H.sub.2 gas. Thus, the L1.sub.0 type FeNi ordered alloy with a regularity defined by S equal to or higher than 0.5 is obtained.

FeNi ORDERED ALLOY AND METHOD FOR MANUFACTURING FeNi ORDERED ALLOY
20180251867 · 2018-09-06 ·

A method for manufacturing FeNi ordered alloy having a L1.sub.0 type order structure is provided. After a nitrification process for nitriding a powder sample of a FeNi disordered alloy arranged in a tube furnace is performed using a NH.sub.3 gas, a de-nitrification process for removing a nitrogen from the FeNi disordered alloy which is processed by the nitrification process is performed using a H.sub.2 gas. Thus, the L1.sub.0 type FeNi ordered alloy with a regularity defined by S equal to or higher than 0.5 is obtained.

Soft magnetic iron sheet, method for producing soft magnetic iron sheet, and, iron core and dynamo-electric machine, each using soft magnetic iron sheet

The present invention provides a soft magnetic iron sheet exhibiting a high saturation magnetic flux density and a low iron loss as compared with an electromagnetic pure iron sheet, a method for producing the soft magnetic iron sheet, and, an iron core and a dynamo-electric machine, each using the soft magnetic iron sheet. The soft magnetic iron sheet according to the present invention includes: iron as a main component; and nitrogen, in which the soft magnetic iron sheet includes, along a thickness direction of the soft magnetic iron sheet: a high nitrogen concentration layer having a nitrogen concentration of 2 at. % to 11 at. %; a low nitrogen concentration layer having a nitrogen concentration of half or less of the nitrogen concentration of the high nitrogen concentration layer; and a nitrogen concentration transition layer connecting the nitrogen concentration of the high nitrogen concentration layer and the nitrogen concentration of the low nitrogen concentration layer, and wherein a surface layer region including at least both main surfaces of the soft magnetic iron sheet is the low nitrogen concentration layer.

Soft magnetic iron sheet, method for producing soft magnetic iron sheet, and, iron core and dynamo-electric machine, each using soft magnetic iron sheet

The present invention provides a soft magnetic iron sheet exhibiting a high saturation magnetic flux density and a low iron loss as compared with an electromagnetic pure iron sheet, a method for producing the soft magnetic iron sheet, and, an iron core and a dynamo-electric machine, each using the soft magnetic iron sheet. The soft magnetic iron sheet according to the present invention includes: iron as a main component; and nitrogen, in which the soft magnetic iron sheet includes, along a thickness direction of the soft magnetic iron sheet: a high nitrogen concentration layer having a nitrogen concentration of 2 at. % to 11 at. %; a low nitrogen concentration layer having a nitrogen concentration of half or less of the nitrogen concentration of the high nitrogen concentration layer; and a nitrogen concentration transition layer connecting the nitrogen concentration of the high nitrogen concentration layer and the nitrogen concentration of the low nitrogen concentration layer, and wherein a surface layer region including at least both main surfaces of the soft magnetic iron sheet is the low nitrogen concentration layer.