Patent classifications
C21D9/525
Method for producing hot-formed steel springs
A process for producing a spring or torsion bar from a steel wire by hot forming may involve providing a steel wire; thermomechanically forming the steel wire; cooling the steel wire thermomechanically; cutting the steel wire to length to give rods; heating the rods; hot forming the rods; and tempering the rods to give a spring or torsion bar, comprising quenching the rods to give a spring or torsion bar to a first cooling temperature, reheating the spring or torsion bar to a first annealing temperature, and cooling the spring or rod to a second cooling temperature. Further, in some examples, the cooling of the steel wire may be cooled to a temperature below a minimum recrystallization temperature such that at least a partly ferritic-pearlitic structure is established in the steel wire.
CONTINUOUS WIRE DRAWING APPARATUS AND METHOD
A continuous wire drawing apparatus includes: a wire releasing scrollbar and a wire collecting scrollbar being respectively a wire releasing end and a wire collecting end of a metal wire material; a wire drawing force control unit and a back force control unit providing a drawing force and a back force to the wire collecting end and the wire releasing end respectively; a heating unit disposed between the wire releasing end and the wire collecting end, and adapted to heat the metal wire material continuously at a heating temperature in a heating area, whereby the metal wire material is deformed by a strength difference between the drawing force and the back force; and a cooling unit disposed between the heating unit and the wire collecting end, and adapted to cool the metal wire material continuously at a cooling temperature in a cooling area.
Steel Cord and Single Steel Wire Having Excellent Straightness Quality for Reinforcing Tire and Manufacturing Method Thereof
Provided are a steel cord and a single steel wire having excellent straightness quality for reinforcing tire and a method of manufacturing the steel cord and single steel wire. The steel cord and the single steel wire include a wire undergoing through a drawing process, a heating process performed in a state in which tension is applied to the wire, and a cooling process; and a winding portion on which the wire is wound, the winding portion having a diameter greater than a diameter of the wire, wherein, when an end of the wire that has been wound on the winding portion for six months to one year is fixed on a point and the wire is pulled down vertically to 400 mm, a distance between a first axis that is perpendicular to the point and an opposite end of the wire is 30 mm or less. The method of manufacturing the steel cord and single steel wire having excellent straightness quality for reinforcing tire includes: a wire preparing process, a heating process, a cooling process, and a winding process.
ROLLED WIRE ROD FOR SPRING STEEL
A rolled wire rod for spring steel contains, as a chemical composition, by mass %: C: 0.42% to 0.60%; Si: 0.90% to 3.00%; Mn: 0.10% to 1.50%; Cr: 0.10% to 1.50%; B: 0.0010% to 0.0060%; N: 0.0010% to 0.0070%; Mo: 0% to 1.00%; V: 0% to 1.00%; Ni: 0% to 1.00%; Cu: 0% to 0.50%; Al: 0% to 0.100%; Ti: 0% to 0.100%; Nb: 0% to 0.100%; P: limited to less than 0.020%; S: limited to less than 0.020%; and a remainder including Fe and impurities, the carbon equivalent (Ceq) is 0.75% to 1.00%, the area fraction of tempered martensite and bainite included in a microstructure is 90% or greater, the tensile strength is 1,350 MPa or less, and the reduction of area is 40% or greater.
Electrical transport wire made of an aluminum alloy, having high electrical conductivity
The invention relates to an electrical transportation wire made of aluminum alloy comprising aluminum, zirconium and unavoidable impurities, characterized in that said alloy comprises at least 80 parts by weight of zirconium in the form of precipitates (Al.sub.3Zr) per 100 parts by weight of zirconium in said aluminum alloy.
Steel wire rod for wire drawing
Provided is a steel wire rod for wire drawing containing, in terms of % by mass, C: from 0.90 to 1.20%, Si: from 0.10 to 1.30%, Mn: from 0.20 to 1.00%, Cr: from 0.20 to 1.30%, Al: from 0.005 to 0.050%, and the balance being composed of Fe and impurities, wherein a content of each N, P, and S, which are contained as the impurities, is N: from 0.0070% or less, P: from 0.030% or less, S: from 0.010% or less, and the steel wire rod having a metallographic structure of which 95% or more by volume ratio is a lamellar pearlite structure, wherein the lamellar pearlite structure has an average lamellar spacing of from 50 to 75 nm, an average length of cementites in the lamellar pearlite structure is 1.0 to 4.0 m, and a percentage of a number of cementites having a length of 0.5 m or less among the cementites in the lamellar pearlite structure is 20% or less.
Method For Producing An Ausferritic Steel, Austempered During Continuous Cooling Followed By Annealing
A method for producing an austempered steel is provided. The method includes subjecting a steel alloy having a silicon content of 1.5 to 4.4 weight percent and a carbon content of 0.3 to 0.8 weight percent to continuous cooling followed by annealing. The cooling rate is initially sufficiently fast to prevent predominant formation of proeutectoid ferrite or pearlite, while subsequently at intermediate temperatures, the cooling rate is sufficiently slow to allow a transformation of the austenite to mainly ausferrite during cooling. The annealing is able to complete the transformation of carbon enriched austenite to ausferrite and to temper any martensite previously formed. The method results in the cost-efficient production of one or more continuously cooled and annealed austempered steel components or semi-finished products having mainly an ausferritic microstructure.
HIGH-STRENGTH WIRE ROD HAVING SUPERIOR IMPACT TOUGHNESS AND MANUFACTURING METHOD THEREFOR
The present invention relates to a high-strength wire rod superior in impact toughness and a manufacturing method therefor and, more particularly, to a high-strength wire rod having superior impact toughness, which can be preferably used as a material for industrial machines or automobiles exposed to various external load environments, and a manufacturing method therefor.
WIRE ROD
A wire rod according to an aspect of the present invention includes a chemical composition within a predetermined range; in which an average value of % Mn+2 x % Cr over an entirety of the wire rod is 0.50% to 1.00%; 90% or more of a metallographic structure is pearlite by area fraction, and the area fraction of the cementite is less than 3%; a maximum grain size of TiN is less than 15 m; a maximum value of % Mn+2 x % Cr in a region where both a S content and an 0 content are less than 1% in a central portion is 2.0 times or less than the average value of % Mn+2x % Cr over the entirety of the wire rod, and a ratio of the maximum value to a minimum value of % Mn+2x % Cr in a region where both a S content and an 0 content are less than 1% in an outer circumferential portion is 2.0 or less.
WIRE ROD FOR SPRINGS WITH EXCELLENT CORROSION FATIGUE RESISTANCE, STEEL WIRE, AND MANUFACTURING METHOD THEREOF
An aspect of the present invention relates to a wire rod for springs with high strength and excellent corrosion fatigue resistance, in which a combination of Cr, Cu, and Ni content is controlled to an appropriate level, the maximum depth of corrosion pits is set to be below a certain level, and fine carbides containing Mo are set to be at a certain level or greater.