Disclosed herein are methods for the recovery of lithium from lithium-bearing materials. More specifically, disclosed herein are methods comprising heating the lithium-bearing material with a solid roasting agent, forming a water suspension to allow to leach at least a portion of lithium into the water, separating a liquid and solid phase, and then exposing the collected solid phase to acid to allow acid leaching of the remaining amount of lithium.

Compositions, systems, and methods for selectively leaching and/or extracting lithium from sedimentary deposits and other resources are generally described.

A method for extracting noble metals from mining tailings and other solids is provided. The method uses a Lewis acid, Brønsted acid, complexing agent and oxygen to provide excellent extraction without the need for chorine gas or cyanide.

A method for extracting noble metals from mining tailings and other solids is provided. The method uses a Lewis acid, Brønsted acid, complexing agent and oxygen to provide excellent extraction without the need for chorine gas or cyanide.

Systems and methods for direct recycling and upcycling of spent cathode materials using Flame-Assisted Spray Pyrolysis Technology (FAST). In illustrative embodiments, cathode layers are separated and collected from spent battery cells. The cathode laminate is ground to a powdered form and treated to remove contaminants by sifting into a hot stream of air which heats the powders, burning off contaminants. After cooling and particle collection, the powders may be dispersed into leaching solution to dissolve metal oxides and create an acid metal solution or ground into nano-sized primary particles and mixed with dispersing liquids to form a solution. The solution may be mixed with glycerol and additional metal salts to create a final precursor solution, which may undergo spray pyrolysis followed by drying and calcination to create cathode materials with high consistency and repeatability, or mixed with an alkaline metal salt solution and undergo electrodeposition to recover desired metal salts.

A method for separating thorium and cerium from a solid concentrate comprising compounds of thorium, cerium and further rare earth metals, comprising: a) contacting the solid concentrate with an acid to achieve an acid composition with a pH of less than 0.5; b) reacting the acid composition obtained in step a) with ozone or heating the acid composition at a temperature ranging from 110° C. to 130° C. for a time period ranging from 1 to 3 hours, thereby oxidizing the cerium ions in the acid composition to an oxidation state of +IV; c) increasing, to at most 2, the pH of the composition obtained in step b), resulting in the precipitation of thorium and cerium compounds; and d) separating the precipitated thorium and cerium compounds from the composition obtained in step c) to obtain an aqueous acidic rare earth solution depleted in thorium and cerium.

A method for separating thorium and cerium from a solid concentrate comprising compounds of thorium, cerium and further rare earth metals, comprising: a) contacting the solid concentrate with an acid to achieve an acid composition with a pH of less than 0.5; b) reacting the acid composition obtained in step a) with ozone or heating the acid composition at a temperature ranging from 110° C. to 130° C. for a time period ranging from 1 to 3 hours, thereby oxidizing the cerium ions in the acid composition to an oxidation state of +IV; c) increasing, to at most 2, the pH of the composition obtained in step b), resulting in the precipitation of thorium and cerium compounds; and d) separating the precipitated thorium and cerium compounds from the composition obtained in step c) to obtain an aqueous acidic rare earth solution depleted in thorium and cerium.

A method of recovering substantially rare earth elements (REEs) from magnets, including first dissolving a magnet to yield a solution containing Nd, Pr, and Dy, and then equilibrating a first column with Cu2+ solution to yield a first equilibrated column, introducing the solution to the first equilibrated column, and introducing a ligand solution to the first equilibrated column to establish three bands of different liquid compositions in the column, wherein the three bands comprise a Dy/Nd mixed band, a first pure Nd band, and a Nd/Pr mixed band. Next, sending the Dy/Nd mixed band to a second column containing a Cu2+ solution and introducing a ligand solution to the second column to establish a pure Dy band and a second pure Nd band in the second column, and sending the Nd/Pr mixed band to a third column containing a Cu2+ solution and introducing a ligand solution to the third column to establish a third pure Nd band and a pure Pr band in the third column. Finally, eluting the respective pure Nd bands to recover Nd, eluting the pure Dy band to recover Dy, and eluting the pure Pr band to recover Pr.

The present disclosure relates to processes for treating a coal associated material, e.g., acid mine drainage, while simultaneously recovering a high-grade rare earth preconcentrate suitable for extraction of commercially valuable rare earth oxides. Disclosed herein are methods for preparing a hydraulic pre-concentrate enriched in rare earth elements and critical minerals. Also disclosed herein are methods for preparing a pregnant leach solution from the disclosed hydraulic pre-concentrates. The present disclosure also relates to systems and plants for carrying out the disclosed processes. Also disclosed are compositions produced by the process disclosed herein in which the compositions comprise rare earth elements. This abstract is intended as a scanning tool for purposes of searching in the particular art and is not intended to be limiting of the present disclosure.

A method of preparing metal hydroxides from industrial wastes or alkaline rocks is provided. The method comprise subjecting a mixture comprising a solvent and a solid substrate to a stimulus in order to leach a metal cation from the solid substrate into the solvent, thereby forming a solution comprising the metal cation in the solvent; and contacting the solution of comprising the metal cation with a cathode, thereby electrolytically precipitating the metal hydroxide from the solution. The stimulus may be chemical, mechanical, or both.