A process for treating a material to remove sulphates or other impurities therefrom comprises a) subjecting the material to a leaching step to selectively dissolve sulphate-containing material or dissolve other impurities from the material and/or to passivate gypsum, b) separating a leach solution generated in step (a) from solids, and c) treating the solids from step (b). The solids from step (b) may be leached to dissolve Si and/or Al and the pregnant leach solution can be treated to precipitate zeolites. The process can be used to make zeolites from feed materials, including leached spodumene residue. Step (a) is a pre-wash/pre-leach step that removes impurities that could otherwise interfere with the zeolite precipitation step or require further processing of the pregnant leach liquor.

A process for the recovery of lithium from waste lithium ion batteries or parts thereof is disclosed. The process comprising the steps of (a) providing a particulate material containing a transition metal compound and/or transition metal, wherein the transition metal is selected from the group consisting of Mn, Ni and Co, and wherein further at least a fraction of said Ni and/or Co, if present, are in an oxidation state lower than +2, and at least a fraction of said Mn, if present, is manganese(II)oxide; which particulate material further contains a lithium salt and a fluoride salt, and which particulate material optionally contains calcium provided that the element ratio calcium to fluorine is 1.7 or less or is zero; (b) treating the material provided in step (a) with a polar solvent and an alkaline earth hydroxide; and (c) separating the solids from the liquid, optionally followed by washing the solid residue with a polar solvent such as water provides good separation of lithium in high purity, and recovery of valuable transition metals.

A process for the recovery of lithium from waste lithium ion batteries or parts thereof is disclosed. The process comprising the steps of (a) providing a particulate material containing a transition metal compound and/or transition metal, wherein the transition metal is selected from the group consisting of Mn, Ni and Co, and wherein further at least a fraction of said Ni and/or Co, if present, are in an oxidation state lower than +2, and at least a fraction of said Mn, if present, is manganese(II)oxide; which particulate material further contains a lithium salt and a fluoride salt, and which particulate material optionally contains calcium provided that the element ratio calcium to fluorine is 1.7 or less or is zero; (b) treating the material provided in step (a) with a polar solvent and an alkaline earth hydroxide; and (c) separating the solids from the liquid, optionally followed by washing the solid residue with a polar solvent such as water provides good separation of lithium in high purity, and recovery of valuable transition metals.

A combustion ash handling method of handling combustion ash discharged from a combustion furnace that combusts a petroleum-based fuel includes: separating the combustion ash into a heavy component and a light component by a dry-type separation technique; feeding the light component to the combustion furnace as a fuel; and recovering the heavy component. A metal such as vanadium is separated and extracted from the heavy component of the combustion ash.

A process for the recovery of one or more transition metals and lithium from waste lithium ion batteries or parts thereof is disclosed. The process comprising the steps of (a) providing a particulate material containing a transition metal compound and/or transition metal, wherein the transition metal is selected from the group consisting of Ni and Co, and wherein further at least a fraction of said Ni and/or Co, if present, are in an oxidation state lower than +2, e.g. in the metallic state; which particulate material further contains a lithium salt; (b) treating the material provided in step (a) with a polar solvent and optionally an alkaline earth hydroxide; (c) separating the solids from the liquid, optionally followed by a solid-solid separation step; and (d) treating the solids containing the transition metal in a way to dissolve at least part of the Ni and/or Co, typically using a mineral acid, provides good separation of lithium in high purity and of transition metal useful for the production of battery cathode active materials.

A process for the recovery of one or more transition metals and lithium from waste lithium ion batteries or parts thereof is disclosed. The process comprising the steps of (a) providing a particulate material containing a transition metal compound and/or transition metal, wherein the transition metal is selected from the group consisting of Ni and Co, and wherein further at least a fraction of said Ni and/or Co, if present, are in an oxidation state lower than +2, e.g. in the metallic state; which particulate material further contains a lithium salt; (b) treating the material provided in step (a) with a polar solvent and optionally an alkaline earth hydroxide; (c) separating the solids from the liquid, optionally followed by a solid-solid separation step; and (d) treating the solids containing the transition metal in a way to dissolve at least part of the Ni and/or Co, typically using a mineral acid, provides good separation of lithium in high purity and of transition metal useful for the production of battery cathode active materials.

A process for producing zeolites comprising: a) calcining a clay material to form an amorphous material from clay components in the clay material, b) leaching the material from step (a) in a leaching solution to produce a solution containing dissolved aluminium and dissolved silica and a solid residue, c) separating the solid residue from the solution, and d) crystallising zeolites from the solution from step (c).

A process for producing zeolites comprising: a) calcining a clay material to form an amorphous material from clay components in the clay material, b) leaching the material from step (a) in a leaching solution to produce a solution containing dissolved aluminium and dissolved silica and a solid residue, c) separating the solid residue from the solution, and d) crystallising zeolites from the solution from step (c).

An arrangement for recovering lithium hydroxide from a mineral containing lithium, by pulping the raw material containing lithium in the presence of water and an alkali metal carbonate, leaching the obtained slurry twice, first at an elevated temperature, and secondly in an aqueous solution containing an alkali earth metal hydroxide, separating the thus obtained slurry into solids and a solution containing lithium hydroxide, the latter being purified, whereby lithium hydroxide monohydrate can be recovered from the purified solution by crystallising, and finally separating the solution obtained during the crystallization from the process and recycling it to one or more of the previous process steps.

Liquid treatment apparatus comprises at least two chambers being first and second chambers through which a fluid can flow. The two chambers are separated by at least one choke nozzle which has an entrance in the first chamber and an exit in the second chamber. The choke nozzle comprises a converging section at its entrance, a throat section, a backward-facing step immediately after the throat section, and an exit section at its exit wherein the exit section diverges from the step. Similarly constructed mixing nozzles may be included in the apparatus. The apparatus is especially useful in processes requiring a gas to be entrained in a fluid so that the gas is in the form of very small bubbles that do not tend to coalesce and flash off such as in the dissolution of gold and other precious metals from ore and in the removal of arsenic from an ore.