A process for leaching minerals that contain metal sulphides and one or more precious metals or precious metal compounds, the process comprising the steps of a first leaching step to leach the minerals under oxidative conditions at a pH of less than 4 to form a slurry or pulp, the slurry or pulp comprising a solid phase containing unreacted components, solid reaction products and elemental sulphur, and subjecting the slurry or pulp or solid residue from the first leaching step to a second leaching step comprising oxidative leaching at pH of at least 9.0 to thereby form thiosulphate, whereby the thiosulphate leaches precious metal from the solid residue.

A method for producing a mixed metal solution containing manganese ions and at least one of cobalt ions and nickel ions, the method including: an Al removal step of subjecting an acidic solution containing at least manganese ions and aluminum ions, and at least one of cobalt ions and nickel ions, to removal of the aluminum ions by extracting the aluminum ions into a solvent while leaving at least a part of the manganese ions in the acidic solution in an aqueous phase, the acidic solution being obtained by subjecting battery powder of lithium ion batteries to a leaching step; and a metal extraction step of bringing an extracted residual liquid obtained in the Al removal step to an equilibrium pH of 6.5 to 7.5 using a solvent containing a carboxylic acid-based extracting agent, extracting at least one of the manganese ions and at least one of the cobalt ions and the nickel ions into the solvent, and then back-extracting the manganese ions and at least one of the cobalt ions and nickel ions.

Systems and methods using solar evaporation to preconcentrate lithium containing brines to at or near lithium saturation, followed by a separation processes to separate lithium from impurities. A separated impurity stream is recycled to a point in the evaporation sequence where conditions are favorable for their precipitation and removal or disposed in a separate evaporation pond or reinjected underground, while a lower impurity stream is transferred to one or more of the removal location, to a subsequent pond in the sequence, or to a lithium plant or concentration facility. Further concentration of lithium by evaporation can then take place because impurities are removed thus eliminating lithium losses due to co-precipitation and achieving significantly higher concentrations of lithium.

Systems and methods using solar evaporation to preconcentrate lithium containing brines to at or near lithium saturation, followed by a separation processes to separate lithium from impurities. A separated impurity stream is recycled to a point in the evaporation sequence where conditions are favorable for their precipitation and removal or disposed in a separate evaporation pond or reinjected underground, while a lower impurity stream is transferred to one or more of the removal location, to a subsequent pond in the sequence, or to a lithium plant or concentration facility. Further concentration of lithium by evaporation can then take place because impurities are removed thus eliminating lithium losses due to co-precipitation and achieving significantly higher concentrations of lithium.

The present description relates to a process for extracting magnesium compounds from magnesium-bearing ores comprising leaching serpentine tailing with dilute HCl to dissolve the magnesium and other elements like iron and nickel. The resudial silica is removed and the rich solution is further neutralized to eliminate impurities and recover nickel. Magnesium chloride is transformed in magnesium sulfate and hydrochloric acid by reaction with sulfuric acid. The magnesium sulfate can be further decomposed in magnesium oxyde and sulphur dioxyde by calcination. The sulphur gas can further be converted into sulfuric acid.

The present description relates to a process for extracting magnesium compounds from magnesium-bearing ores comprising leaching serpentine tailing with dilute HCl to dissolve the magnesium and other elements like iron and nickel. The resudial silica is removed and the rich solution is further neutralized to eliminate impurities and recover nickel. Magnesium chloride is transformed in magnesium sulfate and hydrochloric acid by reaction with sulfuric acid. The magnesium sulfate can be further decomposed in magnesium oxyde and sulphur dioxyde by calcination. The sulphur gas can further be converted into sulfuric acid.

Various embodiments provide a leaching solution monitoring module comprising a first leaching solution distribution system interface, a flow meter in fluid communication with the first leaching solution distribution system interface, the flow meter in fluid communication a 3-way pressure regulator, and a second leaching solution distribution system interface in fluid communication with the 3-way pressure regulator.

A green chemistry hydrometallurgical process for recovering one or more metals from a metal-containing material includes leaching the metal-containing material with formic acid, obtaining a leachate comprising the one or more metals as one or more metal formates, and precipitating at least one of the one or more metal formates. The metal-containing material may be a lithium-ion battery cathode material, resulting in Li formate remaining in solution and precipitation of salts including one or more of Ni, Co, and Mn formates. Steps may include filtration of the leachate, sulphurization of retained metal formate salts to produce metal sulphate salts, purification of filtered leachate by adding lithium carbonate and filtering, dewatering of the purified leachate, and thermal decomposition of resulting lithium salts to produce battery grade lithium carbonate. Carbon dioxide, water, and formic acid may be recovered and reused, without liquid or solid waste produced.

Provided is a method for separating impurities and cobalt without using an electrolysis process from a cobalt chloride solution containing impurities and producing a high purity cobalt sulfate. The production method includes: a first solvent extraction step (S1) of bringing an organic solvent containing an alkyl phosphoric acid-based extractant into contact with a cobalt chloride solution containing impurities, and extracting zinc, manganese, and calcium into the organic solvent to separate to remove zinc, manganese, and calcium; a copper removal step (S2) of adding a sulfurizing agent to a cobalt chloride solution and generating a precipitate of sulfide of copper to separate to remove copper; a second solvent extraction step (S3) of bringing an organic solvent containing a carboxylic acid-based extractant into contact with a cobalt chloride solution and back extracting cobalt with sulfuric acid after extracting cobalt into the organic solvent to obtain cobalt sulfate solution; and a crystallization step (S4) of the cobalt sulfate solution obtained after having undergone through the second solvent extraction step (S3). These steps are sequentially executed. Without using an electrolysis process, a high purity cobalt sulfate is directly produced by separating cobalt and impurities containing manganese.

Embodiments described herein relate to methods of metal extraction from their ores and conversion of ores to metal carbonates for chemical storage of Carbon dioxide in mineral form. In some embodiments, metal alloys are produced directly by co-extraction of metals from a combination of the ores of respective metals in the alloy or from a combination of the oxides of respective metals.