C22B7/004

METHOD FOR PRODUCING VALUABLE METAL
20250118820 · 2025-04-10 · ·

The invention provides a method by which a valuable metal is recovered, in particular iron. A method for producing a valuable metal containing cobalt (Co), the method comprising: a preparation step in which a starting material that contains at least iron (Fe) and a valuable metal is prepared; a melting step in which a melt is obtained by heating and melting the starting material, and the melt is subsequently formed into a molten material that contains an alloy and slag; and a slag separation step in which the slag is separated from the molten material, thereby recovering the alloy containing the valuable metal. In the preparation step, the Fe/Co mass ratio in the starting material is controlled to 0.5 or less; and in the melting step, the Co content in the slag that is obtained by heating and melting the starting material is set to 1% by mass or less.

METHOD FOR RECOVERING VALUABLE METALS

Provided is a method for recovering valuable metals that makes it possible to efficiently recover valuable metals at a high recovery rate. The present invention is a method for recovering the valuable metal from a raw material that contains the valuable metal. This method comprises: a preparation step for preparing a raw material; a melting step for introducing the raw material into a melting furnace and heating and melting the raw material to yield an alloy and a slag; and a slag separation step for separating the slag and recovering a valuable metal-containing alloy. The redox degree is adjusted in the melting step by introducing, as a reducing agent, scrap of a wound body, the wound body being an electrode assembly in which a positive electrode and a negative electrode are wound insulated from each other by a separator and carbon is used in the negative electrode.

PRODUCTION METHOD FOR VALUABLE METALS

The invention is a method for producing valuable metals from raw material containing valuable metals including Cu, Ni and Co. The method includes at least: a preparation step for preparing raw material containing Li, Al, and valuable metals; a reduction melting step; and a slag separation step for separating the slag from the reduced product to collect the alloy. One or both of the preparation step and the reduction melting step include adding Ca-containing flux to the raw material. In the reduction melting step, while the furnace walls of the melting furnace are cooled with the cooling means, a solid slag layer having a Ca/Al value smaller than the Ca/Al value of the slag or a solid slag layer containing 15 mass % or more Al and 3 mass % or more Li is formed on the inside surface of the melting furnace.

Device and method for recovering arsenic and gallium

The present disclosure relates to a device and method for recovering arsenic and gallium. A closed furnace body is in communication with a vacuuming pipe, and the vacuuming pipe is connected to a vacuuming mechanism. The closed furnace body includes a first furnace body, a second furnace body and a third furnace body. A first heating mechanism and a graphite crucible are arranged inside the first furnace body, the first heating mechanism being used for heating the graphite crucible. A first collection cylinder is in communication with a second collection cylinder. The device for recovering arsenic and gallium of the present disclosure is arranged with a structure for realizing directional condensation of gallium arsenide clusters and arsenic vapor, respectively, to realize high-purity recovery of arsenic and gallium.

APPARATUS FOR SEPARATING AND RECYCLING METAL ELEMENTS IN CATHODE MATERIALS OF LITHIUM BATTERIES

The present invention provides an apparatus for separating and recycling metal elements in cathode materials of lithium batteries, comprising a device for pretreating lithium batteries, configured to obtain a mixture of powders containing positive-electrode materials; a device of acid leaching, configured to obtain leachate; if the to-be-recycled lithium battery contain a lithium iron phosphate battery, the apparatus further comprises a heating furnace for heating the solid products, obtained after acid leaching and solid-liquid filtration, in an oxygen-containing atmosphere; if the to-be-recycled lithium battery contains a ternary lithium battery, the apparatus further comprises a first extraction device for performing extraction on the leachate, wherein diisooctyl phosphate is extraction agent.

Energy-efficient pyrometallurgical process for treating Li-ion batteries
12344917 · 2025-07-01 · ·

The present disclosure concerns a 2-step smelting process, for recovering of Ni and Co from batteries and other sources. The process comprises the steps of: defining an oxidizing level Ox, and a battery-bearing metallurgical charge; oxidizing smelting of the metallurgical charge by injecting an O.sub.2-bearing gas into the melt to reach the defined oxidizing level Ox; and, reducing smelting of the obtained slag using a heat source and a reducing agent. The process is more energy-efficient than a single-step reducing smelting process and provides for a higher purity alloy and for a cleaner final slag.

Metal recycling system for in-space manufacturing
12371759 · 2025-07-29 · ·

A method for recycling a scrap material includes providing a sample having one or more components having a respective melting temperature, and heating the sample to a first melting point corresponding to a first component to form a molten first component, and separating the molten first component from the sample. A system for recycling scrap materials includes a housing component for a sample containing one or more components to be heated, and subsequently melted and separated. The system may include a microwave plasma source, and at least one collection mechanism corresponding to each separated molten component.

Recovery of nickel and cobalt from Li-ion batteries or their waste
12416065 · 2025-09-16 · ·

The present invention lies in the field of pyrometallurgy and discloses a process and a slag suitable for the recovery of Ni and Co from Li-ion batteries or their waste. The slag composition is defined according to:
10%<MnO<40%;
(CaO+1.5*Li.sub.2O)/Al.sub.2O.sub.3>0.3;
CaO+0.8*MnO+0.8*Li.sub.2O<60%;
(CaO+2*Li.sub.2O+0.4*MnO)/SiO.sub.22.0;
Li.sub.2O1%; and,
Al.sub.2O.sub.3+SiO.sub.2+CaO+Li.sub.2O+MnO+FeO+MgO>85%. This composition is particularly adapted to limit or avoid the corrosion of furnaces lined with magnesia-bearing refractory bricks.

Recovery of nickel and cobalt from black mass
12438209 · 2025-10-07 · ·

The present invention lies in the field of pyrometallurgy and discloses a process and a slag suitable for the recovery of Ni and Co from Li-ion batteries or their waste, particularly from Black Mass. The slag composition is defined according to: 25%<MnO<70%; Al.sub.2O.sub.3+0.5 MnO<45% SiO.sub.2>5%; Li.sub.2O>1%; MnO+Li.sub.2O+Al.sub.2O.sub.3+CaO+SiO.sub.2+FeO+MgO+P.sub.2O.sub.5>90%; and, wherein (CaO+2 Li.sub.2O+0.4 MnO)/SiO.sub.22.0. This composition is particularly adapted to limit or avoid the wear or corrosion of furnaces lined with magnesia-bearing refractory bricks.

METAL RECYCLING SYSTEM FOR IN-SPACE MANUFACTURING
20250340968 · 2025-11-06 · ·

A method for recycling a scrap material includes providing a sample having one or more components having a respective melting temperature, and heating the sample to a first melting point corresponding to a first component to form a molten first component, and separating the molten first component from the sample. A system for recycling scrap materials includes a housing component for a sample containing one or more components to be heated, and subsequently melted and separated. The system may include a microwave plasma source, and at least one collection mechanism corresponding to each separated molten component.