An improved method for recovering metals from spent catalysts, particularly from spent slurry catalysts, is disclosed. The method and associated processes comprising the method are useful to recover catalyst metals used in the petroleum and chemical processing industries. The method generally involves a pyrometallurgical method and a hydrometallurgical method and includes forming a soda ash calcine of a caustic leach residue of the spent catalyst containing an insoluble Group VIII/Group VIB/Group VB metal compound combined with soda ash, and extracting and recovering soluble Group VIB metal and soluble Group VB metal compounds from the soda ash calcine.

A process for the recovery of one or more transition metals and lithium from waste lithium ion batteries or parts thereof is disclosed. The process comprising the steps of (a) providing a particulate material containing a transition metal compound and/or transition metal, wherein the transition metal is selected from the group consisting of Ni and Co, and wherein further at least a fraction of said Ni and/or Co, if present, are in an oxidation state lower than +2, e.g. in the metallic state; which particulate material further contains a lithium salt; (b) treating the material provided in step (a) with a polar solvent and optionally an alkaline earth hydroxide; (c) separating the solids from the liquid, optionally followed by a solid-solid separation step; and (d) treating the solids containing the transition metal in a way to dissolve at least part of the Ni and/or Co, typically using a mineral acid, provides good separation of lithium in high purity and of transition metal useful for the production of battery cathode active materials.

Disclosed herein are processes and systems relating to separation, handling, and disposal of undesirable metals to facilitate recovery of desirable metals, including lithium. Undesirable metals may be precipitated at high pH and separated from a liquid resource to facilitate recovery of the desirable metals. The precipitated undesirable metals may then be redissolved and recombined with the liquid resource for disposal.

Liquid treatment apparatus comprises at least two chambers being first and second chambers through which a fluid can flow. The two chambers are separated by at least one choke nozzle which has an entrance in the first chamber and an exit in the second chamber. The choke nozzle comprises a converging section at its entrance, a throat section, a backward-facing step immediately after the throat section, and an exit section at its exit wherein the exit section diverges from the step. Similarly constructed mixing nozzles may be included in the apparatus. The apparatus is especially useful in processes requiring a gas to be entrained in a fluid so that the gas is in the form of very small bubbles that do not tend to coalesce and flash off such as in the dissolution of gold and other precious metals from ore and in the removal of arsenic from an ore.

Methods of recovering rare earth elements, vanadium, cobalt, or lithium from coal are described. The coal is dissolved in a first solvent to dissolve organic material in the coal and create a slurry containing coal ash enriched with rare earth elements, vanadium, cobalt, or lithium. The enriched coal ash is separated from the first solvent. Residual organic material is removed from the coal ash. The rare earth elements, vanadium, cobalt, or lithium can then be recovered from the coal ash. The coal ash is mixed with an acid stream that dissolves the rare earth elements, thereby creating (i) a leachate containing the rare earth elements and (ii) leached ash. The leachate is heated to obtain acid vapor and an acid-soluble rare earth concentrate. The acid-soluble rare earth concentrate can be fed to a hydrometallurgical process to separate and purify the rare earth elements.

The present invention relates to rare earth metallurgy, in particular a method for recovering scandium from the red mud byproduct of alumina production. The method includes repulping red mud, sorption leaching scandium therefrom with the use of an ion-exchange sorbing agent to obtain a rich-in-scandium ion exchanger and depleted-in-scandium pulp, desorbing scandium with a solution of sodium hydrocarbonate to obtain a desorbed ion exchanger which is returned to the sorption leaching stage and a solution of industrial reclaim scandium which is transferred to obtain a deposited concentrated scandium, wherein scandium is continuously sorption-leached from red mud pulp in the phosphorous-containing ion exchanger in a countercurrent mode upon direct contact of the pulp with the ion exchanger, scandium is desorbed from the organic phase of the ion exchanger by a solution with a concentration of Na.sub.2CO.sub.3 of 200-450 g/dm.sup.3 to obtain industrial reclaim scandium, from which a scandium concentrate is recovered.

A process for the recovery of aluminum, or recycling process, is described, which is based on separating the aluminum contained in aseptic carton packs (1), flexible packs (2) and residual aluminum alloy powder (3) used in manufacturing additive, through the selective dissolution of aluminum in a solution known as Bayer liquor and/or caustic soda, with sodium aluminate (liquid) and hydrogen gas (H.sub.2, gaseous) products. Both products can be used in an alumina refinery, the sodium aluminate is used for the production of aluminum hydroxide and the hydrogen can be used as fuel for boilers, furnaces or similar.

The invention relates to the field of comprehensive recovery of valuable elements such as bromine, base metal and precious metal from incineration ash, especially relates to a method for enriching precious metals from printed circuit board incineration ash by bath smelting-chlorination circulation process. The process mainly comprises pretreatment of the printed circuit board Incineration ash and circulation-chlorination enrichment process for precious metals. The crude copper, crude zinc sulfate, bromine, lead chloride and precious metal enriched slag are obtained. Compared with the traditional process, it realizes the cycle enrichment of precious metals as well as avoids the loss of valuable metals and secondary pollution caused by tail liquid discharge.

Novel methods of recovering neodymium and related rare earth elements from permanent magnets of various compositions are described. The methods employ processing steps including converting the magnet material to a higher surface area form such as a powder, treating the mixture with alkaline solutions to form product concentrated in neodymium and rare earth metals. Inexpensive materials such as ammonia, ammonium carbonate, carbon dioxide, water are recycled in a process that uses moderate temperatures, pressures and non-corrosive and environmentally-friendly chemicals.

Hydrometallurgical systems, methods, and compositions are described in which amine-based lixiviants are utilized in substoichiometric amounts to recover alkaline earths from raw or waste materials. The lixiviant can be regenerated and recycled for use in subsequent iterations of the process or returned to a reactor in a continuous process. Extraction of the alkaline earth from the raw material and precipitation of the extracted alkaline earth is performed in the same reactor and essentially simultaneously.