Patent classifications
C22B13/045
Systems and methods for continuous alkaline lead acid battery recycling
Lead is recycled from lead paste of lead acid batteries in a process that employs alkaline desulfurization followed by formation of plumbite that is then electrolytically converted to pure lead. Remaining insoluble lead dioxide is removed from the lead plumbite solution and reduced to produce lead oxide that can be fed back to the recovery system. Sulfate is recovered as sodium sulfate, while the so produced lead oxide can be added to lead paste for recovery.
Systems and methods for recovery of lead from lead acid batteries
Lead is recovered from lead paste of a lead acid battery in a continuous process. The lead paste is contacted with a base to generate a supernatant and a precipitate. The precipitate is separated from the supernatant, and is contacted with an alkane sulfonic acid to generate a mixture of lead ion solution and insoluble lead dioxide. The lead dioxide is reduced with a reducing agent to form lead oxide, and the lead oxide is combined with the lead ion solution to form a combined lead ion solution to so allow a continuous process without lead dioxide accumulation. Lead is recovered from the combined lead ion solution using electrolysis.
Systems and methods for closed-loop recycling of a liquid component of a leaching mixture when recycling lead from spent lead-acid batteries
The present disclosure relates generally to systems and methods for recycling lead-acid batteries, and more specifically, relates to purifying and recycling the lead content from lead-acid batteries. A system includes a reactor that receives and mixes a lead-beating material waste, a carboxylate source, and a recycled liquid component to form a leaching mixture yielding a lead carboxylate precipitate. The system also includes a phase separation device coupled to the reactor, wherein the phase separation device isolates the lead carboxylate precipitate from a liquid component of the leaching mixture. The system further includes a closed-loop liquid recycling system coupled to the phase separation device and to the reactor, wherein the closed-loop liquid recycling, system receives the liquid component isolated by the phase separation device and recycles a substantial portion of the received liquid component back to the reactor as the recycled liquid component.
SYSTEM AND METHOD FOR RECLAMATION OF LEADED GLASS
A system and method for processing leaded glass are presented, in which glass input is tumbled within the cylinder of a ball mill while it is being exposed to an electrolytic fluid. As the glass input is tumbled, balls within the ball mill pulverize the glass input into pulverized glass input particulate matter thereby exposing lead or other heavy metals contained within the glass input to a surface of the pulverized glass input particulate matter. The exposed lead or other heavy metals are largely dissolved by the electrolytic fluid leaving a mostly lead or heavy metal free pulverized glass input particulate matter. A reagent is applied to the pulverized glass input particulate matter to neutralize any residual lead or heavy metal within the pulverized glass input particulate matter thereby allowing the processed pulverized glass input particulate matter to pass a Toxicity Characteristic Leaching Procedure (TCLP) environmental test.
Systems and methods for producing potassium sulfate
Systems and methods for producing potassium sulfate. Such a method involves providing an industrial waste material that includes at least one metal sulfate or a metal product that has been reacted with sulfuric acid to produce metal sulfates, and then reacting the metal sulfate with potassium carbonate to produce a byproduct that contains potassium sulfate.
Method of recovering bromide from bromine-containing smelting ash
A method of recovering bromide from bromine-containing smelting ash relates to the field of high efficient separation and recovery of bromine by total wet method. It especially relates to the method of high efficiency separation of bromine salt and lead, zinc recovery of circuit board smelting ash by two-step method. It mainly comprising: sub-molten salt leaching, washing, separate Lead and zinc by adjusting the pH of industrial sulfuric acid, membrane separation and concentration, reuse of water, crude bromine salt recovery by evaporation crystallization of bromine salt. Compared with the traditional baking and recycling process of ash, the invention adopts sodium hydroxide submolten salt leaching technology and membrane separation and concentration technology, to reduce the reaction temperature and tailings discharge greatly, which has a good effect of energy saving and emission reduction.
PROCESS FOR RECOVERING LEAD FROM A LEAD PASTEL AND USE THEREOF IN A PROCESS FOR RECOVERING LEAD-ACID ACCUMULATOR COMPONENTS
The present invention concerns a process for the recovery of lead from a lead pastel electrolytically, where the pastel contains lead sulfate. The process provides for the leaching of the non-desulfurised pastel and the subsequent removal of the sulfates by precipitation; the leachate containing the lead ions is then subjected to electrolysis for the recovery of metal lead. The present invention further relates to a process for the recovery of lead accumulator components, wherein the lead contained in the pastel of the accumulators is recovered according to the aforesaid process.
Method of separating and recovering bromine from printed circuit board incineration ash by two-step process
The invention relates to the field of efficient separation and recovery of bromine by full wet method, especially to a two-step separating method of bromide and recovery of lead and zinc from printed circuit board Incineration ash. It mainly includes first sodium hydroxide alkaline leaching, secondary sodium peroxide alkaline leaching, pH adjustment, separate lead and zinc, bromide evaporation and crystallization to recover crude bromide and other steps. Compared with traditional comprehensive recovery process of ash, the invention uses sodium hydroxide to dissolve bromide, lead and zinc, and uses the strong oxidation of sodium peroxide in alkaline environment, copper bromide and other bromine are oxidized and leached; through two-step method, the efficient leaching of bromine, lead and zinc is realized, silver and other precious metals are enriched at the same time. It is beneficial to subsequent recovery of precious metals and has the characteristics of short tail liquid discharge.
METAL CEMENTING APPARATUS AND CONTINUOUS CEMENTATION METHOD BY MEANS OF SAME
The present invention relates, on one hand, to a metal cementing apparatus (1) formed by a vessel (2) with a liquid phase formed by a solution (3) containing noble metal, and a solid phase formed by a cementing metal or a less noble metal in contact with the solution (3), where one of said phases moves at a high speed with respect to the other one, and the difference in speeds allows the cementation of the noble metal on the solid phase, and the simultaneous detachment and separation thereof, and comprises means for generating the movement of at least the phase with the high speed and removing means for removing the precipitated noble metal. The invention describes, on the other hand, a continuous cementation method consisting of passing a continuous flow of solution in a vessel (2); reacting the solid phase with the liquid phase, where one of said phases moves at a high speed with respect to the other one, causing the fixing of the noble metal and the simultaneous detachment thereof; removing the precipitated noble metal.
METHODS FOR PURIFYING AND RECYCLING LEAD FROM SPENT LEAD-ACID BATTERIES
The present disclosure relates to methods by which lead from spent lead-acid batteries may be extracted, purified, and used in the construction of new lead-acid batteries. A method includes: (A) forming a mixture including a carboxylate source and a lead-bearing material; (B) generating a first lead salt precipitate in the mixture as the carboxylate source reacts with the lead-bearing material; (C) increasing the pH of the mixture to dissolve the first lead salt precipitate; (D) isolating a liquid component of the mixture from one or more insoluble components of the mixture; (E) decreasing the pH of the liquid component of the mixture to generate a second lead salt precipitate; and (F) isolating the second lead salt precipitate from the liquid component of the mixture. Thereafter, the isolated lead salt precipitate may be converted to leady oxide for use in the manufacture of new lead-acid batteries.