The present invention relates to a method for recycling iron and aluminum in a nickel-cobalt-manganese solution. The method comprises the following steps: leaching a battery powder and removing copper therefrom to obtain a copper-removed solution, and adjusting the pH value in stages to remove iron and aluminum, so as to obtain a goethite slag and an iron-aluminum slag separately; mixing the iron-aluminum slag with an alkali liquor, and heating and stirring same to obtain an aluminum-containing solution and alkaline slag; and heating and stirring the aluminum-containing solution, introducing carbon dioxide thereto and controlling the pH value to obtain aluminum hydroxide and an aluminum-removed solution.

A method and system of recycling aluminum alloy wheels, the method and system comprising (a) providing a feed of aluminum alloy wheels of a particular alloy; (b) fragmenting the aluminum alloy wheels into a plurality of fragments (c) shot blasting the plurality of fragments to clean non-aluminum contaminants off the plurality of fragments; (d) separating the plurality of fragments from the plurality of shot by moving a mixture of the plurality of fragments and the plurality of shot adjacent a dividing surface; and (e) providing the remaining plurality of fragments for use in manufacturing at least one component made from aluminum alloy.

A process disclosed herein is related to the isolation and purification of substantially pure chemicals, including silica gel, sodium silicate, aluminum silicate, iron oxide, and rare earth elements (or rare earth metals, REEs), from massive industrial waste coal ash. In one embodiment, the process includes a plurality of caustic extractions of coal ash at an elevated temperature, followed by an acidic treatment to dissolve aluminum silicate and REEs. The dissolved aluminum silicate is precipitated out by pH adjustment as a solid product while REEs remain in the solution. REEs are captured and enriched using an ion exchange column. Alternatively, the solution containing aluminum silicate and REEs is heated to produce silica gel, which is easily separated from the enriched REEs solution. REEs are then isolated and purified from the enriched solution to afford substantially pure individual REE by a ligand-assisted chromatography. Additionally, a simplified process using one caustic extraction and one acidic extraction with an ion exchange process was also investigated and optimized to afford a comparable efficiency.

A method for recovering metal oxides from a paint sludge. The method may include obtaining a first mixture by evaporating an organic part of the paint sludge. Evaporating the organic part of the paint sludge may include heating the paint sludge in a furnace. The method may further include precipitating a second mixture from the first mixture by mixing the first mixture and a sodium hydroxide solution. The method may further include recovering titanium dioxide from the second mixture by mixing the second mixture with a hydrochloric acid solution.

The present disclosure discloses a wet process for recovering valuable metals from a lithium battery. In the method, a waste lithium battery powder is subjected to selective leaching under the condition that a hydrogen sulfide gas is introduced through pressurization, such that Mn.sup.2+, Li.sup.+, and Al.sup.3+ metal ions enter a first-stage leaching liquor and nickel, cobalt, copper, and iron exist in a first-stage leaching residue in the form of a sulfide; then a pH of the first-stage leaching liquor is adjusted to remove aluminum and manganese, which achieves extremely thorough metal separation and leads to relatively pure products; a first-stage leaching residue is subjected to leaching in an acid liquor under a negative pressure, such that the sulfides of nickel, cobalt, iron, and copper are dissolved in a second-stage leaching liquor, and a hydrogen sulfide gas produced can be recycled in the first-stage leaching procedure through pressurization.

A coated cathode active material particle comprises a cathode active material particle and a coating layer derived from one or more phosphorus-containing compounds that surrounds the cathode active material particle. By coating of the cathode active material with the phosphorus-containing compound, degradation of the cathode active material due to reaction with water can be suppressed. As a result, the coated cathode active material can be successfully used in a water-based electrode slurry. A water-based electrode slurry comprising the coated cathode active material is also disclosed, and batteries comprising electrodes made using the water-based electrode slurry were found to have improved electrochemical performance.

A coated cathode active material, wherein a coated cathode active material particle comprises a cathode active material particle and a coating layer derived from one or more phosphorus-containing compounds that surrounds the cathode active material particle. By coating of the cathode active material with the phosphorus-containing compound, degradation of the cathode active material due to reaction with water can be suppressed. As a result, the coated cathode active material can be successfully used in a water-based electrode slurry. A water-based electrode slurry comprising the coated cathode active material is also disclosed, and batteries comprising electrodes made using the water-based electrode slurry were found to have improved electrochemical performance.

In a method for recovering active metals of a lithium secondary battery according to an embodiment, a cathode active material mixture is collected from the cathode of the lithium secondary battery, the cathode active material mixture is reduced by a reducing reaction to prepare a preliminary precursor mixture, an aqueous lithium precursor solution is formed from the preliminary precursor mixture, and an aluminum-containing material is removed from the aqueous lithium precursor solution with an aluminum removing resin.

The present disclosure discloses a method for impurity removal and treatment in the recycling process of scrap positive electrode materials of lithium batteries. The method includes controlling a flow rate of a leachate of scrap positive electrode materials of lithium batteries and a first alkaline solution at a first temperature higher than the room temperature and a constant first pH value to remove, by precipitation, iron ions, aluminum ions and at least part of copper ions to obtain a first filtrate; controlling the flow rate of the first filtrate, a complexing agent and a second alkaline solution at a second temperature higher than the room temperature and within a constant first pH range to obtain a target substance precipitate by separating a second filtrate containing lithium ions from the first filtrate; dissolving the target substance precipitate to obtain a first solution; and controlling the flow rate of the first solution and a fluorine-containing precipitant at a third temperature high than the room temperature and a constant concentration of fluorinion to remove, by precipitation, calcium ions, magnesium ions and at least part of lead ions to obtain a target solution. By the method of the present disclosure, a precipitate with a large particle size, high crystallinity and low water content can be obtained, which facilitates washing and improves the recycling rate of nickel-cobalt-manganese from the scrap positive electrode materials of lithium batteries.

Disclosed are a method for removing elemental copper from ternary battery waste and its application. The method comprises the following steps: crushing and screening the ternary battery waste to obtain a powder, and then removing iron by magnetic separation to obtain an iron-removed ternary waste; Adding an alkaline solution to the iron-removed ternary waste to perform an aluminum removal reaction, filtering to obtain a filter slag and aluminum-containing wastewater, washing the filter slag with water and drying to obtain a copper-nickel-cobalt-manganese material. Adding an iron salt solution to the copper-nickel-containing material to perform a leaching process, filtering to obtain a leachate and a nickel-cobalt-manganese waste; adding iron powder to the leachate and stirring to perform a reaction, filtering to obtain a copper residue, washing the copper residue with water and drying to obtain a copper-removed liquid and a sponge copper.