An aluminum casting alloy contains Si: 3.0 wt.-% to 3.8 wt.-% Mg: 0.3 wt.-% to 0.6 wt.-% Cr: 0.25 wt.-% to 0.35 wt.-% Fe: <0.18 wt.-% Mn: <0.06 wt.-% Ti: <0.16 wt.-% Cu: <0.006 wt.-% Sr: 0.010 wt.-% to 0.030 wt.-% Zr: <0.006 wt.-% Zn: <0.006 wt.-% Contaminants: <0.1 wt.-%,
and is supplemented to 100 wt.-%, in each instance, with Al.

The method comprising the following steps: a) Providing a first bath of a liquid metal (1) comprising aluminium with a content X and magnesium with a content Y, the magnesium content Y being different to zero, b) Immersing at least partially a sonotrode (3) formed from a material inert to liquid aluminium, in the first bath of liquid metal (1), and c) Applying power ultrasounds to the sonotrode (3) so as to excite the liquid metal (1) until wetting (5) of the sonotrode (3) by the liquid metal (1) is obtained. d) Cooling the first liquid metal (1) of the first bath until solidification of the first liquid metal (1) around the sonotrode (3) is obtained, generating an intimate bond (6) between the sonotrode (3) and the solidified first liquid metal (1) having a bonding strength substantially equal to that of brazing between two metals. e) Machining the solidified first metal (1) in the form of a flange (7) configured for the attachment of a mechanical amplifier and/or of a transducer (4).

The method comprising the following steps: a) Providing a first bath of a liquid metal (1) comprising aluminium with a content X and magnesium with a content Y, the magnesium content Y being different to zero, b) Immersing at least partially a sonotrode (3) formed from a material inert to liquid aluminium, in the first bath of liquid metal (1), and c) Applying power ultrasounds to the sonotrode (3) so as to excite the liquid metal (1) until wetting (5) of the sonotrode (3) by the liquid metal (1) is obtained. d) Cooling the first liquid metal (1) of the first bath until solidification of the first liquid metal (1) around the sonotrode (3) is obtained, generating an intimate bond (6) between the sonotrode (3) and the solidified first liquid metal (1) having a bonding strength substantially equal to that of brazing between two metals. e) Machining the solidified first metal (1) in the form of a flange (7) configured for the attachment of a mechanical amplifier and/or of a transducer (4).

A hypereutectic aluminum silicon high pressure die cast alloys is disclosed herein having 16% to 23% by weight silicon, 0.01% to 1.5% by weight iron, 0.01% to 0.6% by weight manganese, 0.01% to 1.3% by weight magnesium, 0.05% to 0.20% by weight strontium and the balance aluminum. The iron constituency may me modified to 0.01% to 0.7% by weight iron, or 0.01% to 0.2% by weight iron. The manganese constituency may be modified to 0.01% to 0.5% by weight manganese. The strontium constituency may be modified to 0.05% to 0.1% by weight strontium. The exhibits an elongation of at least 2%, an average ultimate tensile strength of greater than 250 MPa, and yield strength of greater than 200 MPa. The microstructure has a volume fraction of primary silicon at greater than 10% and a volume fraction of modified aluminum-silicon eutectic at 45% to 90%.

Static thermal chemical vapor deposition treatment processes and static thermal chemical vapor deposition treatment systems are disclosed. The process includes providing an enclosed chamber configured to produce a material on a surface of an article within the enclosed chamber in response thermal energy being applied to a gaseous precursor, providing a liquid handling system in selective fluid communication with the enclosed chamber, flowing a liquid precursor through the liquid handling system, converting the liquid precursor to the gaseous precursor, and producing the material on the surface of the article in response to the thermal energy being applied to the gaseous precursor within the enclosed chamber. The system includes the enclosed chamber and the liquid handling system.

An alloy modifying agent for use in preparing a metal semisolid slurry, where the components and mass ratio thereof is silicon:iron:copper:manganese:magnesium:zinc:titanium:lead:aluminum having a mass ratio of (6.05-6.95):(0.15-0.45):(0.12-0.65):(0.002-0.006):(0.001-0.5):(0.025-0.05):(0.0 02-0.08):(0.002-0.06):(90.5-93.2). Also, a method for preparing the alloy modifying agent and a method for using the alloy modifying agent. The alloy modifying agent is capable of increasing the solid-liquid ratio and the spherical crystal content of the semisolid slurry, increasing the preparation efficiency of the semisolid slurry and the quality of the slurry, and ensuring the quality of a final die casting product.

A die-casting process method for die-cast molding of a metal in a semi-solid state, wherein a semi-solid state die-casting machine is used as a processing device and a pulper is used as a device for preparing and delivering a slurry in a semi-solid state; the method comprises the steps: spraying a mold release agent and mold clamping; melting the raw material and keeping the temperature; adding a metal modificator into the molten raw material to prepare the slurry in a semi-solid state; transferring the slurry in a semi-solid state into a mold by the pulper; die-casting, opening the mold and exporting a die-cast; removing the sprue to obtain the final die-cast. In the process method, a metal modificator is added to the liquid metal raw material during the preparation of the slurry in a semi-solid state so as to generate more crystal nuclei, so that die-cast products have better mechanical properties; by way of die-casting the slurry in a semi-solid state, during mold stripping the die-cast is low in temperature and small in deformation quantity, and the best shapes and surface smoothness of the product can be guaranteed; and the die-cast is compact interiorly with producing air holes, and the best interior structure and mechanical properties of the die-cast product are guaranteed.

Magnet microstructure manipulation in the solid state by controlled application of a sufficient stress in a direction during high temperature annealing in a single-phase region of heat-treatable magnet alloys, e.g., alnico-type magnets is followed by magnetic annealing and draw annealing to improve coercivity and saturation magnetization properties. The solid-state process can be termed highly controlled abnormal grain growth (hereafter AGG) and will make aligned sintered anisotropic magnets that meet or exceed the magnetic properties of cast versions of the same alloy types.

Magnet microstructure manipulation in the solid state by controlled application of a sufficient stress in a direction during high temperature annealing in a single-phase region of heat-treatable magnet alloys, e.g., alnico-type magnets is followed by magnetic annealing and draw annealing to improve coercivity and saturation magnetization properties. The solid-state process can be termed highly controlled abnormal grain growth (hereafter AGG) and will make aligned sintered anisotropic magnets that meet or exceed the magnetic properties of cast versions of the same alloy types.

An aluminum-silicon carbide composite including flat-plate-shaped composited portion containing silicon carbide and an aluminum alloy, and aluminum layers containing an aluminum alloy provided on both plate surfaces of composited portion, wherein circuit board is mounted on one plate surface and the other plate surface is used as heat-dissipating surface, wherein: the heat-dissipating-surface-side plate surface of the composited portion has a convex curved shape; the heat-dissipating-surface-side aluminum layer has a convex curved shape; ratio (Ax/B) between the average (Ax) of the thicknesses at the centers on opposing short sides of outer peripheral surfaces and thickness (B) at central portions of the plate surfaces satisfies the relationship: 0.91≦Ax/B≦1.00; and a ratio (Ay/B) between the average (Ay) of the thicknesses at the centers on opposing long sides of outer peripheral surfaces and thickness (B) at central portions of the plate surfaces satisfies the relationship: 0.94≦Ay/B≦1.00 and production method therefor.