C22C32/0068

MAGNESIUM ALLOY POWDER METAL COMPACT
20170326637 · 2017-11-16 · ·

A powder metal compact is disclosed. The powder metal compact includes a cellular nanomatrix comprising a nanomatrix material. The powder metal compact also includes a plurality of dispersed particles comprising a particle core material that comprises an MgZr, MgZnZr, MgAlZnMn, MgZnCuMn or MgW alloy, or a combination thereof, dispersed in the cellular nanomatrix.

Methods for manufacturing high temperature bearing components and rolling element bearings

High temperature rolling element bearings and methods for manufacturing high temperature bearing components, such as bearing races or rings, are provided. In one embodiment, the method includes obtaining a powder mixture containing a superalloy powder admixed with hard wear particles, such as carbide particles. The powder mixture is consolidated utilizing a spark plasma sintering process during which the powder mixture is compressed into a sintered blank, while an electrical current is conducted through the powder mixture to heat the powder mixture to a sintering temperature. The sintered blank is then machined to impart the bearing component with its final shape. Precipitate hardening may also be performed, if desired. The spark plasma sintering process is controlled to limit the temperature and duration of the powder consolidation process thereby imparting the resulting bearing component with an enhanced hot hardness and other desirable properties at highly elevated operating temperatures.

Methods for manufacturing high temperature bearing components and rolling element bearings

High temperature rolling element bearings and methods for manufacturing high temperature bearing components, such as bearing races or rings, are provided. In one embodiment, the method includes obtaining a powder mixture containing a superalloy powder admixed with hard wear particles, such as carbide particles. The powder mixture is consolidated utilizing a spark plasma sintering process during which the powder mixture is compressed into a sintered blank, while an electrical current is conducted through the powder mixture to heat the powder mixture to a sintering temperature. The sintered blank is then machined to impart the bearing component with its final shape. Precipitate hardening may also be performed, if desired. The spark plasma sintering process is controlled to limit the temperature and duration of the powder consolidation process thereby imparting the resulting bearing component with an enhanced hot hardness and other desirable properties at highly elevated operating temperatures.

THREE-DIMENSIONAL SHAPED ARTICLE PRODUCTION METHOD, THREE-DIMENSIONAL SHAPED ARTICLE PRODUCTION APPARATUS, AND THREE-DIMENSIONAL SHAPED ARTICLE
20170173688 · 2017-06-22 ·

A three-dimensional shaped article production method according to the invention is a method for producing a three-dimensional shaped article by stacking layers formed in a predetermined pattern, wherein a series of steps including a composition supply step of supplying a composition containing a plurality of particles to a predetermined part, and a bonding step of bonding the particles by irradiation with a laser light is performed repeatedly, and the composition supply step includes a step of forming a first region using a first composition containing first particles as the composition, and a step of forming a second region using a second composition containing second particles which are different from the first particles as the composition, and the bonding of the particles in the first region and the bonding of the particles in the second region are performed by irradiation with laser lights with a different spectrum.

NEGATIVE ELECTRODE ACTIVE MATERIAL, NEGATIVE ELECTRODE AND BATTERY
20170170462 · 2017-06-15 ·

Provided is a negative electrode active material that can improve the discharge capacity per volume and/or charge-discharge cycle characteristics. The negative electrode active material according to the present embodiment contains an alloy phase and ceramics. The alloy phase undergoes thermoelastic diffusionless transformation when releasing or occluding metal ions. The ceramics is dispersed in the metal phase. The content of ceramics in the alloy phase is more than 0 to 50 mass % with respect to the total mass of the alloy phase and the ceramics.

Powder Metallurgy Counterpart to Wrought Aluminum Alloy 6063

A powder metal composition for a powder metal material to be compacted, sintered, and heat treated is comparable to wrought 6063 aluminum alloy. The powder metal composition consists essentially of an aluminum powder metal with no pre-alloyed alloying additions, an aluminum-silicon powder metal, an elemental magnesium powder metal, optionally an elemental tin powder metal, and optionally a ceramic addition (which is not included when calculating the weight percentages of the alloying elements). A weight percent of silicon is in a range of 0.2 to 0.6 wt % of the powder metal composition, of magnesium is in a range of 0.5 to 0.9 wt %, and of tin is in a range of 0.0 to 1.0 wt %. This powder metal is compactable to form a green compact which is further sinterable and heat treatable to provide a powder metal composition comparable to a wrought 6063 aluminum alloy and which offers exceptional thermal conductivity.

METHODS FOR MANUFACTURING HIGH TEMPERATURE BEARING COMPONENTS AND ROLLING ELEMENT BEARINGS

High temperature rolling element bearings and methods for manufacturing high temperature bearing components, such as bearing races or rings, are provided. In one embodiment, the method includes obtaining a powder mixture containing a superalloy powder admixed with hard wear particles, such as carbide particles. The powder mixture is consolidated utilizing a spark plasma sintering process during which the powder mixture is compressed into a sintered blank, while an electrical current is conducted through the powder mixture to heat the powder mixture to a sintering temperature. The sintered blank is then machined to impart the bearing component with its final shape. Precipitate hardening may also be performed, if desired. The spark plasma sintering process is controlled to limit the temperature and duration of the powder consolidation process thereby imparting the resulting bearing component with an enhanced hot hardness and other desirable properties at highly elevated operating temperatures.

METHODS FOR MANUFACTURING HIGH TEMPERATURE BEARING COMPONENTS AND ROLLING ELEMENT BEARINGS

High temperature rolling element bearings and methods for manufacturing high temperature bearing components, such as bearing races or rings, are provided. In one embodiment, the method includes obtaining a powder mixture containing a superalloy powder admixed with hard wear particles, such as carbide particles. The powder mixture is consolidated utilizing a spark plasma sintering process during which the powder mixture is compressed into a sintered blank, while an electrical current is conducted through the powder mixture to heat the powder mixture to a sintering temperature. The sintered blank is then machined to impart the bearing component with its final shape. Precipitate hardening may also be performed, if desired. The spark plasma sintering process is controlled to limit the temperature and duration of the powder consolidation process thereby imparting the resulting bearing component with an enhanced hot hardness and other desirable properties at highly elevated operating temperatures.

ALUMINUM ALLOY PRODUCTS, AND METHODS OF MAKING THE SAME

The present disclosure relates to aluminum-based products having 1-30 vol. % of a ceramic phase. The aluminum alloy products may be produced via additive manufacturing techniques to facilitate production of the aluminum-based products having the 1-30 vol. % of the ceramic phase.

ALUMINUM ALLOY PRODUCTS, AND METHODS OF MAKING THE SAME

The present disclosure relates to aluminum-based products having 1-30 vol. % of a ceramic phase. The aluminum alloy products may be produced via additive manufacturing techniques to facilitate production of the aluminum-based products having the 1-30 vol. % of the ceramic phase.