Lightweight yokes are provided. According to some embodiments, the basic overall appearance of the yoke may be maintained, but the actual material of which it is constructed is changed. According to other embodiments, the yoke is provided with an improved lightweight construction, and, yet other embodiments the yoke may be provided with an improved construction and formed from a preferred material. Yokes may be constructed from cast austempered ductile iron; whereas cast iron has a density, 0.26 lbs/in{circumflex over ( )}3, which is approximately 8% less than steel, 0.283 lbs/in{circumflex over ( )}3, thereby allowing for a reduction in weight over steel. A suitable austempering process is used to produce the austempered metal yoke. Yokes have improved configurations which may require less metal to produce the yoke. Both, the lightweight material and improvements in configuration of the yoke structure may combine to provide a lighter weight yoke.

Lightweight yokes are provided. According to some embodiments, the basic overall appearance of the yoke may be maintained, but the actual material of which it is constructed is changed. According to other embodiments, the yoke is provided with an improved lightweight construction, and, yet other embodiments the yoke may be provided with an improved construction and formed from a preferred material. Yokes may be constructed from cast austempered ductile iron; whereas cast iron has a density, 0.26 lbs/in{circumflex over ( )}3, which is approximately 8% less than steel, 0.283 lbs/in{circumflex over ( )}3, thereby allowing for a reduction in weight over steel. A suitable austempering process is used to produce the austempered metal yoke. Yokes have improved configurations which may require less metal to produce the yoke. Both, the lightweight material and improvements in configuration of the yoke structure may combine to provide a lighter weight yoke.

The invention relates to a steel alloy comprising, in percent by mass:—0.17 to 0.23 carbon;—1.40 to 1.60 silicon;—0.50 to 0.60 manganese;—up to 0.020 phosphor;—up to 0.020 sulfur;—up to 0.30 chrome;—up to 0.12 molybdenum;—up to 0.80 nickel;—up to 0.30 copper;—up to 0.03 vanadium; the remainder being iron and incidental impurities.

A composite roll for rolling having a structure comprising centrifugally cast outer and intermediate layers of an Fe-based alloy integrally fused to an inner layer of ductile cast iron; the outer layer having a composition comprising by mass 1-3% of C, 0.3-3% of Si, 0.1-3% of Mn, 0.5-5% of Ni, 1-7% of Cr, 2.2-8% of Mo, 4-7% of V, 0.005-0.15% of N, and 0.05-0.2% of B, the balance being Fe and inevitable impurities; the intermediate layer containing 0.025-0.15% by mass of B; the B content in the intermediate layer being 40-80% of that in the outer layer; and the total amount of Cr, Mo, V, Nb and W in the intermediate layer being 40-90% of that in the outer layer.

A method for modifying a dimension of a cast iron pump part features placing a cast iron pump part on a base plate of a directed energy deposition (DED) machine; selecting a metal deposition procedure for depositing a metal having a combination of one or more Nickel Alloys or Nickel powders on the cast iron pump part; and depositing the metal on the cast iron pump part to modify the dimension of the cast iron pump part, based upon the metal deposition procedure selected. The selecting of the metal deposition procedure includes forming the metal by mixing metal powders that include a Nickel Alloy “A” in a specified mixed ratio with a pure Nickel powder “B” for depositing on the cast iron pump part.

A method for modifying a dimension of a cast iron pump part features placing a cast iron pump part on a base plate of a directed energy deposition (DED) machine; selecting a metal deposition procedure for depositing a metal having a combination of one or more Nickel Alloys or Nickel powders on the cast iron pump part; and depositing the metal on the cast iron pump part to modify the dimension of the cast iron pump part, based upon the metal deposition procedure selected. The selecting of the metal deposition procedure includes forming the metal by mixing metal powders that include a Nickel Alloy “A” in a specified mixed ratio with a pure Nickel powder “B” for depositing on the cast iron pump part.

A method and system for manufacturing a cast iron crankshaft for a vehicle are provided. The system comprises a molding unit arranged to form a negative sand cast mold of the cast iron crankshaft. The mold comprising at least one molded cavity having a pattern with dimensions of the cast iron crankshaft. The system further comprises a feeding mechanism comprising a riser having a connector through which molten metallic material flows to the cast mold. The feeding mechanism feeds the molten metallic material at a riser connection angle in the at least one mold cavity. The riser connection angle corresponds to a connector modulus. The connector modulus is 20% greater than a cast modulus. The riser geometry corresponds to a riser modulus. The riser modulus is 20% greater than the connector modulus. The system further comprises a furnace, a cooling area, a separation unit, a controller and a power source.

A method and system for manufacturing a cast iron crankshaft for a vehicle are provided. The system comprises a molding unit arranged to form a negative sand cast mold of the cast iron crankshaft. The mold comprising at least one molded cavity having a pattern with dimensions of the cast iron crankshaft. The system further comprises a feeding mechanism comprising a riser having a connector through which molten metallic material flows to the cast mold. The feeding mechanism feeds the molten metallic material at a riser connection angle in the at least one mold cavity. The riser connection angle corresponds to a connector modulus. The connector modulus is 20% greater than a cast modulus. The riser geometry corresponds to a riser modulus. The riser modulus is 20% greater than the connector modulus. The system further comprises a furnace, a cooling area, a separation unit, a controller and a power source.

A hypereutectic chromium white iron alloy which comprises, in weight percent based on the total weight of the alloy, from 1.5 to 2.85 carbon, from 0.01 to 1.2 nitrogen, from 0.1 to 1.4 boron, from 3 to 34 chromium, from 0.1 to 7.5 Ni, and from 0.1 to 4 Si. The alloy may optionally comprise one or more additional elements, i.e., manganese, cobalt, copper, molybdenum, tungsten, vanadium, niobium, titanium, zirconium, magnesium and/or calcium, one or more rare earth elements, and one or more of tantalum, hafnium, aluminum. The remainder of the alloy is constituted by iron and unavoidable (incidential) impurities. Articles cast from the alloy, especially cryogenically hardened articles, are also disclosed.

A hypereutectic chromium white iron alloy which comprises, in weight percent based on the total weight of the alloy, from 1.5 to 2.85 carbon, from 0.01 to 1.2 nitrogen, from 0.1 to 1.4 boron, from 3 to 34 chromium, from 0.1 to 7.5 Ni, and from 0.1 to 4 Si. The alloy may optionally comprise one or more additional elements, i.e., manganese, cobalt, copper, molybdenum, tungsten, vanadium, niobium, titanium, zirconium, magnesium and/or calcium, one or more rare earth elements, and one or more of tantalum, hafnium, aluminum. The remainder of the alloy is constituted by iron and unavoidable (incidential) impurities. Articles cast from the alloy, especially cryogenically hardened articles, are also disclosed.