C22C38/105

ANISOTROPIC RARE EARTH SINTERED MAGNET AND METHOD FOR PRODUCING THE SAME

Provided are an anisotropic rare earth sintered magnet having a ThMn.sub.12-type crystal compound as a main phase and exhibits good magnetic characteristics, and a method for producing it. The anisotropic rare earth sintered magnet has a composition of a formula (R.sub.1-aZr.sub.a).sub.v(Fe.sub.1-bCo.sub.b).sub.100-v-w-x-y(M.sup.1.sub.1-cM.sup.2.sub.c).sub.wO.sub.xC.sub.y (where R is one or more kinds selected from rare earth elements and indispensably includes Sm, M.sup.1 is one or more kinds of elements selected from the group consisting of V, Cr, Mn, Ni, Cu, Zn, Ga, Al, and Si, M.sup.2 is one or more kinds of elements selected from the group consisting of Ti, Nb, Mo, Hf, Ta, and W, and v, w, x, y, a, b, and c each satisfy 7≤v≤15 at %, 4≤w≤20 at %, 0.2≤x≤4 at %, 0.2≤y≤2 at %, 0≤a≤0.2, 0≤b≤0.5, and 0≤c≤0.9), which contains a main phase of a ThMn.sub.12-type crystal compound in an amount of 80% by volume or more with the average crystal particle diameter of the main phase being 1 μm or more, which contains an R oxycarbide in the grain boundary area, and which has a density of 7.3 g/cm.sup.3 or more. The production method for the anisotropic rare earth sintered magnet includes grinding an alloy that contains a ThMn.sub.12-type crystal compound phase but does not contain an oxycarbide, then molding it in a mode of pressure powder molding with magnetic field application thereto to give a molded article, and thereafter sintering it at a temperature of 800° C. or higher and 1400° C. or lower to form an oxycarbide in the grain boundary area.

NON-ORIENTED ELECTRICAL STEEL SHEET

What is provided is a non-oriented electrical steel sheet having a chemical composition in which, by mass %, C: 0.010% or less, Si: 1.50% to 4.00%, sol. Al: 0.0001% to 1.0%, S: 0.010% or less, N: 0.010% or less, one or a plurality of elements selected from the group consisting of Mn, Ni, Co, Pt, Pb, Cu and Au: 2.50% to 5.00% in total are contained and a remainder includes Fe and impurities, in which a sheet thickness is 0.50 mm or less, and, in an arbitrary cross section, when an area ratio of {100} crystal grains is indicated by Sac, an area ratio of {110} crystal grains is indicated by Sag, and an area ratio of the {100} crystal grains in a region of up to 20% from a side where a KAM value is high is indicated by Sbc, Sac>Sbc>Sag and 0.05>Sag are satisfied.

METHOD FOR MANUFACTURING ELECTROSTATIC CHUCK HAVING ELECTRODE LAYER INCLUDING CLAD MEMBER AND ELECTROSTATIC CHUCK MANUFACTURED THEREBY
20220355374 · 2022-11-10 ·

This application relates to a method of manufacturing an electrostatic chuck having a high heat dissipation property and high thermal shock resistance and being lightweight, and an electrostatic chuck manufactured by the method. In one aspect, the method includes preparing a composite powder by milling (i) aluminum or aluminum alloy powder and (ii) carbon-based nanomaterial powder through ball milling. The method may also include manufacturing a multilayer billet including a core layer and one or more shell layers surrounding the core layer, in which at least one of the core and shell layers contains the composite powder. The method may further include extruding the multilayer billet to form an electrode layer and forming a dielectric layer on the electrode layer.

METHOD OF MANUFACTURING ELECTROSTATIC CHUCK HAVING ELECTRODE LAYER MADE OF HETEROGENEOUS COMPOSITE MATERIAL, AND ELECTROSTATIC CHUCK MANUFACTURED THEREBY
20220359256 · 2022-11-10 ·

This application relates to a method of manufacturing an electrostatic chuck having good characteristics in heat dissipation, thermal shock resistance, and lightness. In one aspect, the method includes preparing a composite powder by ball-milling (i) aluminum or aluminum alloy powder and (ii) carbon-based nanomaterial powder. The method may also include preparing an electrode layer by sintering the composite powder through spark plasma sintering (SPS), and forming a dielectric layer on the electrode layer.

Hot-rolled steel sheet and method for manufacturing same

This hot-rolled steel sheet has a predetermined chemical composition, in which in a case where the thickness is denoted by t, a metallographic structure at a t/4 position from the surface includes, by area fraction, 77.0% to 97.0% of bainite or tempered martensite, 0% to 5.0% of ferrite, 0% to 5.0% of pearlite, 3.0% or more of residual austenite, and 0% to 10.0% of martensite, in the metallographic structure, the average grain size excluding the residual austenite is 7.0 μm or less, the average number density of iron-based carbides having a diameter of 20 nm or more is 1.0×10.sup.6 carbides/mm.sup.2 or more, a tensile strength is 980 MPa or more, and an average Ni concentration on the surface is 7.0% or more.

Method for producing a steel material, and steel material

The invention relates to a method for producing a steel material, particularly a corrosion-resistant steel material for pumps and similar, in which a steel corresponding to the following analysis (in wt. %) is smelted: C<0.050; Si<0.70; Mn<1.00; P<0.030; S<0.010; Cr=14-15.50; Mo=0.30-0.60; Ni=4.50-5.50; V<0.20; W<0.20; Cu=2.50-4.00; Co<0.30; Ti<0.05; Al<0.05; Nb<0.05; Ta<0.05; N<0.05.

HEAVY RARE EARTH ALLOY, NEODYMIUM-IRON-BORON PERMANENT MAGNET MATERIAL RAW MATERIAL, AND PREPARATION METHOD
20230093094 · 2023-03-23 ·

Disclosed in the present invention are a heavy rare earth alloy, neodymium-iron-boron permanent magnet material, a raw material, and a preparation method. The heavy rare earth alloy comprises the following components: RH: 30-100 mas %, not including 100 mas %; X, 0-20 mas %, not including 0; B: 0-1.1 mas %; and Fe and/or Co: 15-69 mas %, RH comprising one or more heavy rare earth elements in Gd, Tb, Dy, Ho, Er, Tm, Yb, Lu, and Sc, and X being Ti and/or Zr. When the heavy rare earth alloy of the present invention is used as a sub-alloy to prepare the neodymium-iron-boron permanent magnet material, a high utilization rate of heavy rare earth is achieved, so that the coercivity can also be greatly improved while the neodymium-iron-boron permanent magnet material maintains high remanence.

ALLOY AND MOLDED BODY

An alloy includes: an average Ni concentration of 1.5 at.% or more and 15.5 at.% or less; an average Co concentration of 0 at.% or more and 10.0 at.% or less; an average B concentration of 3.0 at.% or more and 16.0 at.% or less; an average P concentration of 0.5 at.% or more and 10.0 at.% or less; an average Cu concentration of 0 at.% or more and 2.0 at.% or less; an average Si concentration of 0 at.% or more and 6.0 at.% or less; an average C concentration of 0 at.% or more and 6.0 at.% or less; a total of average concentrations of Nb, Mo, Zr, W, V, Hf, Ta, Al, Ti, and Cr of 0 at.% or more and 6.0 at.% or less; and a total of an average Fe concentration, the average Ni concentration, and the average Co concentration of 78.0 at.% or more and 88.0 at.% or less.

METHOD FOR MANUFACTURING NON-ORIENTED ELECTRICAL STEEL SHEET

A method for manufacturing a non-oriented electrical steel sheet includes a step of obtaining a hot-rolled steel sheet by performing hot rolling on a steel material having a predetermined chemical composition, a step of performing first cold rolling on the hot-rolled steel sheet, and a step of performing first annealing after the first cold rolling. A final pass of finish rolling is performed in a temperature range equal to or higher than an Ar1 temperature, and cooling of which an average cooling rate is in a range of 50 to 500° C./sec is started in 0.1 sec from completion of rolling of the final pass of the finish rolling and is performed up to a temperature range higher than 250° C. and equal to or lower than 700° C.

FERRITIC STAINLESS STEEL SHEET, PRODUCTION METHOD THEREOF, AND FERRITIC STAINLESS MEMBER
20220341014 · 2022-10-27 ·

A ferritic stainless steel sheet is provided that has a predetermined chemical composition, wherein: a grain size number is 6.0 or more; the ferritic stainless steel sheet satisfies the formulas [A+B≥9.0] and [X+Y≥9.0] with respect to crystal orientation intensities of a ferrite phase obtained by X-ray diffraction; and the sheet thickness is 1.0 mm or more. A represents a {111}<112> crystal orientation intensity at a center portion of sheet thickness, B represents a {111}<112> crystal orientation intensity at a ⅛ portion of the sheet thickness, X represents a {322}<236> crystal orientation intensity at a center portion of sheet thickness, and Y represents a {322}<236> crystal orientation intensity at a ⅛ portion of the sheet thickness.