Patent classifications
C22C38/24
METHOD OF HOT PRESS FORMING A STEEL ARTICLE AND STEEL ARTICLE
Method of hot press forming an article from zinc or zinc alloy coated steel, wherein the steel is a product obtained by: casting the molten steel into slabs; reheating the slabs; hot rolling the steel into a strip, preferably with an FRT above Ar3; coiling the hot rolled steel strip; pickling the hot rolled steel strip; continuous annealing the strip; hot dip coating the steel strip with the zinc or zinc alloy whilst: using a dipping time of 3 seconds or more; maintaining in the hot dip bath a bath temperature of 420° C. to 500° C.; wherein the zinc bath contains essentially zinc, at least 0.1% Al, and optionally up to 5% Al and optionally up to 4% Mg, the rest of the bath including further elements all individually less than 0.3%, and unavoidable impurities; hot press forming the article.
THERMOFORMED COMPONENT HAVING EXCELLENT COATING ADHESION, AND MANUFACTURING METHOD THEREFOR
Disclosed are thermoformed component having excellent coating adhesion and a method for manufacturing the same. The thermoformed component comprises a substrate layer and an aluminum coating coated on at least one surface of the substrate layer, wherein the average roughness Ra of a surface of the thermoformed component is between 1.0 μm and 3.0 μm, the peak height and the peak-to-valley height Rt are between 8 μm and 30 μm, and the roughness peak count Rpc is greater than or equal to 50. The thermoformed component has good paintability, good coating adhesion and good corrosion resistance, and is very suitable for automotive parts.
THERMOFORMED COMPONENT HAVING EXCELLENT COATING ADHESION, AND MANUFACTURING METHOD THEREFOR
Disclosed are thermoformed component having excellent coating adhesion and a method for manufacturing the same. The thermoformed component comprises a substrate layer and an aluminum coating coated on at least one surface of the substrate layer, wherein the average roughness Ra of a surface of the thermoformed component is between 1.0 μm and 3.0 μm, the peak height and the peak-to-valley height Rt are between 8 μm and 30 μm, and the roughness peak count Rpc is greater than or equal to 50. The thermoformed component has good paintability, good coating adhesion and good corrosion resistance, and is very suitable for automotive parts.
HIGH-PERFORMANCE THERMOFORMED COMPONENT PROVIDED WITH COATING, AND MANUFACTURING METHOD THEREFOR
A high-performance thermoformed component provided with a coating, and a manufacturing method therefor. The thermoformed component comprises a substrate and a coating thereon. The substrate comprises the following ingredients in percentage by weight: 0.01-0.8% of C, 0.05-1.0% of Si, 0.1-5% of Mn, 0.001-0.3% of P, 0.001-0.1% of S, 0.001-0.3% of Al, 0.001-0.5% of Ti, 0.0005-0.1% of B, 0.001-0.5% of Nb, 0.001-0.5% of V, and the remainder being Fe and other unavoidable impurities. The appearance of the thermoformed component has no color difference and no mottling. The surface oxygen content of the thermoformed component is 0.1-20 wt. %, and the ratio of the standard deviation to the average value of the surface oxygen content satisfies: 0<standard deviation of oxygen content/average value of oxygen content ≤0.3. In the manufacturing method, a coated steel plate that has undergone heat treatment, transfer processing, and hot stamping is not treated with oil.
HIGH-PERFORMANCE THERMOFORMED COMPONENT PROVIDED WITH COATING, AND MANUFACTURING METHOD THEREFOR
A high-performance thermoformed component provided with a coating, and a manufacturing method therefor. The thermoformed component comprises a substrate and a coating thereon. The substrate comprises the following ingredients in percentage by weight: 0.01-0.8% of C, 0.05-1.0% of Si, 0.1-5% of Mn, 0.001-0.3% of P, 0.001-0.1% of S, 0.001-0.3% of Al, 0.001-0.5% of Ti, 0.0005-0.1% of B, 0.001-0.5% of Nb, 0.001-0.5% of V, and the remainder being Fe and other unavoidable impurities. The appearance of the thermoformed component has no color difference and no mottling. The surface oxygen content of the thermoformed component is 0.1-20 wt. %, and the ratio of the standard deviation to the average value of the surface oxygen content satisfies: 0<standard deviation of oxygen content/average value of oxygen content ≤0.3. In the manufacturing method, a coated steel plate that has undergone heat treatment, transfer processing, and hot stamping is not treated with oil.
STEEL SHEET AND MANUFACTURING METHOD THEREOF
This steel sheet has a specific chemical composition, the tensile strength is 1300 MPa or more, the ratio (R/t) of the limit bend radius to the sheet thickness is less than 3.5, when a depth position of 30 μm from the surface in the sheet thickness direction is defined as a position A and a depth position of ¼ of the sheet thickness from the surface in the sheet thickness direction is defined as a position B, the number density of AIN at the position A is 3000 pieces/mm.sup.2 or more and 6000 pieces/mm.sup.2 or less, a metallographic structure at the position B includes 90% or more of martensite by volume percentage, and the hardness at the position A is 1.20 times or higher than the hardness at the position B.
STEEL SHEET AND MANUFACTURING METHOD THEREOF
This steel sheet has a specific chemical composition, the tensile strength is 1300 MPa or more, the ratio (R/t) of the limit bend radius to the sheet thickness is less than 3.5, when a depth position of 30 μm from the surface in the sheet thickness direction is defined as a position A and a depth position of ¼ of the sheet thickness from the surface in the sheet thickness direction is defined as a position B, the number density of AIN at the position A is 3000 pieces/mm.sup.2 or more and 6000 pieces/mm.sup.2 or less, a metallographic structure at the position B includes 90% or more of martensite by volume percentage, and the hardness at the position A is 1.20 times or higher than the hardness at the position B.
HOT-ROLLED STEEL SHEET
This hot-rolled steel sheet has a predetermined chemical composition, a microstructure includes 80% or more of tempered martensite by a volume percentage and a remainder consisting of one or more of ferrite, pearlite, bainite, fresh martensite, and residual austenite, the tempered martensite includes 5×10.sup.9 pieces/mm.sup.3 or more of precipitates containing Ti and having an equivalent circle diameter of 5 nm or less per unit volume, in a surface layer region that is a range from a surface to a 1/10 position of a sheet thickness, a sum of an average pole density of a crystal orientation group consisting of {211}<111> to {111}<112> and a pole density in a crystal orientation of {110}<001> is 6.0 or less, and a tensile strength is 980 MPa or more.
HOT-ROLLED STEEL SHEET
This hot-rolled steel sheet has a predetermined chemical composition, a microstructure includes 80% or more of tempered martensite by a volume percentage and a remainder consisting of one or more of ferrite, pearlite, bainite, fresh martensite, and residual austenite, the tempered martensite includes 5×10.sup.9 pieces/mm.sup.3 or more of precipitates containing Ti and having an equivalent circle diameter of 5 nm or less per unit volume, in a surface layer region that is a range from a surface to a 1/10 position of a sheet thickness, a sum of an average pole density of a crystal orientation group consisting of {211}<111> to {111}<112> and a pole density in a crystal orientation of {110}<001> is 6.0 or less, and a tensile strength is 980 MPa or more.
Rail
Provided is a rail that is effective in improving wear resistance and rolling contact fatigue (RCF) resistance. The rail has a metallic structure including a pearlitic structure and a structure other than the pearlitic structure in a surface layer from a surface of a rail head to a depth of at least 0.5 mm, where the pearlitic structure has Vickers hardness of 420 HV or more and 520 HV or less, and the structure other than the pearlitic structure has Vickers hardness of 350 HV or more and 420 HV or less.