A print head is disclosed for use in an additive manufacturing system. The print head may include a receiving end configured to receive a matrix and a continuous reinforcement, and a discharging end configured to discharge the continuous reinforcement at least partially coated in the matrix. The print head may also include a compactor located at the discharging end and forming a tool center point for the print head.

Channel boxes for a boiling water reactor and methods of manufacture thereof are provided. The channel box comprises a substrate and a first layer. The substrate comprises a tubular shape. The substrate comprises silicon carbide fibers. The first layer is deposited on a first surface of the substrate and the first layer comprises a corrosion resistant metallic composition.

Channel boxes for a boiling water reactor and methods of manufacture thereof are provided. The channel box comprises a substrate and a first layer. The substrate comprises a tubular shape. The substrate comprises silicon carbide fibers. The first layer is deposited on a first surface of the substrate and the first layer comprises a corrosion resistant metallic composition.

A compactor is disclosed for use with an additive manufacturing print head. The compactor may include a housing connectable to the additive manufacturing print head. The compactor may also include a compacting wheel, and at least one spring disposed in the housing and configured to exert an axial force on the compacting wheel. The compactor may further include a piston moveable to adjust a distance between the housing and the compacting wheel.

Provided is a method for processing and manufacturing a metal structural material by knitting metal wires into metal screen mesh strips, tightly coiling the metal screen mesh strips to form a coiled blank body which is coated layer-by-layer and in which an outer-layer material tightly covers an inner-layer material; sintering the coiled blank body; reducing gaps within the coiled blank body material by plastic processing to reach a porosity that fulfills requirements, and manufacturing mechanical structural parts therefrom.

Provided is a method for processing and manufacturing a metal structural material by knitting metal wires into metal screen mesh strips, tightly coiling the metal screen mesh strips to form a coiled blank body which is coated layer-by-layer and in which an outer-layer material tightly covers an inner-layer material; sintering the coiled blank body; reducing gaps within the coiled blank body material by plastic processing to reach a porosity that fulfills requirements, and manufacturing mechanical structural parts therefrom.

A system is disclosed for additively manufacturing a composite structure. The system may include a print head configured to discharge a continuous reinforcement that is at least partially coated in a matrix, and a compactor configured to compact the continuous reinforcement and the matrix. The system may also include a cure enhancer configured to direct a path of cure energy toward the matrix after discharge, wherein the path of cure energy passes through at least a portion of the compactor.

A system is disclosed for additively manufacturing a composite structure. The system may include a print head configured to discharge a continuous reinforcement that is at least partially coated in a matrix, and a compactor configured to compact the continuous reinforcement and the matrix. The system may also include a cure enhancer configured to direct a path of cure energy toward the matrix after discharge, wherein the path of cure energy passes through at least a portion of the compactor.

Aluminum-boron nitride nanotube composites and methods of making thereof are disclosed herein. In at least one specific embodiment, the method can include: at least partially coating boron nitride nanotubes with aluminum to make an aluminum-boron nitride nanotube layered structure, where the at least partially coating is performed by sputter deposition, and where the boron nitride nanotubes have a length of about 100 μm to about 300 μm; sintering the aluminum-boron nitride nanotube layered structure to make an aluminum-boron nitride nanotube pellet, where the sintering is performed by spark plasma sintering; and rolling the aluminum-boron nitride nanotube pellet to make the aluminum-boron nitride nanotube composite.

Aluminum-boron nitride nanotube composites and methods of making thereof are disclosed herein. In at least one specific embodiment, the method can include: at least partially coating boron nitride nanotubes with aluminum to make an aluminum-boron nitride nanotube layered structure, where the at least partially coating is performed by sputter deposition, and where the boron nitride nanotubes have a length of about 100 μm to about 300 μm; sintering the aluminum-boron nitride nanotube layered structure to make an aluminum-boron nitride nanotube pellet, where the sintering is performed by spark plasma sintering; and rolling the aluminum-boron nitride nanotube pellet to make the aluminum-boron nitride nanotube composite.