Patent classifications
C23C8/28
Ferritic nitrocarburized part and methods of making and using the same
A number of variations may include a ferritic nitrocarburized part comprising steel, wherein the ferritic nitrocarburized steel has a tensile strength exceeding the parent steel material and sufficient ductility, bendability, and flangeability to support subsequent flanging and press-fitting of bushings. Exact strength increases and bendability will be dependent on exact process and alloy combinations.
Method for treatng a nitrided/nitrocarburised part
In a method of treating a nitrided/nitrocarburized workpiece, at least a portion of the workpiece is subjected to a first step in which at least one laser beam is moved in at least one pass over the portion, until the surface layer of the portion is transformed in part or in full, and until the distribution of the nitrogen concentration in the diffusion zone is modified. In a second step at least one laser beam is moved in at least one pass over said portion so as to enable the nitrogen concentration in the underlying diffusion layer to be reduced.
Method for treatng a nitrided/nitrocarburised part
In a method of treating a nitrided/nitrocarburized workpiece, at least a portion of the workpiece is subjected to a first step in which at least one laser beam is moved in at least one pass over the portion, until the surface layer of the portion is transformed in part or in full, and until the distribution of the nitrogen concentration in the diffusion zone is modified. In a second step at least one laser beam is moved in at least one pass over said portion so as to enable the nitrogen concentration in the underlying diffusion layer to be reduced.
METHOD FOR HEAT-TREATING UPPERMOST SURFACE OF SPHEROIDAL GRAPHITE CAST IRON AND SPHEROIDAL GRAPHITE CAST IRON HEAT-TREATED BY THE SAME
Disclosed are a method for heat-treating a surface of a spheroidal graphite cast iron, particularly, heat-treating an uppermost surface of spheroidal graphite cast iron, and spheroidal graphite cast iron heat-treated by the same. The method may include first heat treating for forming ferrite and second heat treating for oxy-nitriding. The spheroidal graphite cast iron heat-treated includes an oxidation layer and a compound layer having a thickness of about 15 to 30 m, which may be uniform. The method of the heat-treating may decrease the pearlite fraction in the uppermost surface of spheroidal graphite cast iron and increase the ferrite fraction by forming ferrite, thereby forming a compound layer having a thickness of about 15 to 30 m during an oxy-nitriding heat treatment.
METHOD FOR HEAT-TREATING UPPERMOST SURFACE OF SPHEROIDAL GRAPHITE CAST IRON AND SPHEROIDAL GRAPHITE CAST IRON HEAT-TREATED BY THE SAME
Disclosed are a method for heat-treating a surface of a spheroidal graphite cast iron, particularly, heat-treating an uppermost surface of spheroidal graphite cast iron, and spheroidal graphite cast iron heat-treated by the same. The method may include first heat treating for forming ferrite and second heat treating for oxy-nitriding. The spheroidal graphite cast iron heat-treated includes an oxidation layer and a compound layer having a thickness of about 15 to 30 m, which may be uniform. The method of the heat-treating may decrease the pearlite fraction in the uppermost surface of spheroidal graphite cast iron and increase the ferrite fraction by forming ferrite, thereby forming a compound layer having a thickness of about 15 to 30 m during an oxy-nitriding heat treatment.
METHOD OF MANUFACTURING BRAKE DISC OF HETEROGENEOUS MATERIALS AND BRAKE DISC OF HETEROGENEOUS MATERIALS MANUFACTURED USING THE SAME
A method of manufacturing a brake disc of heterogeneous materials, may include a disc device and a hub device formed in a cast-bonding manner using different materials, includes performing a first casting for casting the disc device using a grey cast-iron material, performing a preparation step by placing the disc device in a casting mold as an insert, performing a second casting for preparing a brake disc cast product by injecting molten aluminum alloy into the casting mold and casting the hub device to be cast-bonded to the disc device, and performing an oxynitriding process for forming an oxynitride layer by smoothing a surface of the brake disc cast product and performing heat treatment in a gaseous atmosphere at a temperature ranging from 425 to 500 C.
METHOD OF MANUFACTURING BRAKE DISC OF HETEROGENEOUS MATERIALS AND BRAKE DISC OF HETEROGENEOUS MATERIALS MANUFACTURED USING THE SAME
A method of manufacturing a brake disc of heterogeneous materials, may include a disc device and a hub device formed in a cast-bonding manner using different materials, includes performing a first casting for casting the disc device using a grey cast-iron material, performing a preparation step by placing the disc device in a casting mold as an insert, performing a second casting for preparing a brake disc cast product by injecting molten aluminum alloy into the casting mold and casting the hub device to be cast-bonded to the disc device, and performing an oxynitriding process for forming an oxynitride layer by smoothing a surface of the brake disc cast product and performing heat treatment in a gaseous atmosphere at a temperature ranging from 425 to 500 C.
Durable cosmetic finishes for titanium surfaces
A method for providing a surface finish to a metal part includes both diffusion hardening a metal surface to form a diffusion-hardened layer, and oxidizing the diffusion-hardened layer to create an oxide coating thereon. The diffusion-hardened layer can be harder than an internal region of the metal part and might be ceramic, and the oxide coating can have a color that is different from the metal or ceramic, the color being unachievable only by diffusion hardening or only by oxidizing. The metal can be titanium or titanium alloy, the diffusion hardening can include carburizing or nitriding, and the oxidizing can include electrochemical oxidization. The oxide layer thickness can be controlled via the amount of voltage applied during oxidation, with the oxide coating color being a function of thickness. An enhanced hardness profile can extend to a depth of at least 20 microns below the top of the oxide coating.
Durable cosmetic finishes for titanium surfaces
A method for providing a surface finish to a metal part includes both diffusion hardening a metal surface to form a diffusion-hardened layer, and oxidizing the diffusion-hardened layer to create an oxide coating thereon. The diffusion-hardened layer can be harder than an internal region of the metal part and might be ceramic, and the oxide coating can have a color that is different from the metal or ceramic, the color being unachievable only by diffusion hardening or only by oxidizing. The metal can be titanium or titanium alloy, the diffusion hardening can include carburizing or nitriding, and the oxidizing can include electrochemical oxidization. The oxide layer thickness can be controlled via the amount of voltage applied during oxidation, with the oxide coating color being a function of thickness. An enhanced hardness profile can extend to a depth of at least 20 microns below the top of the oxide coating.
Method of manufacturing brake disc of heterogeneous materials and brake disc of heterogeneous materials manufactured using the same
A method of manufacturing a brake disc of heterogeneous materials, may include a disc device and a hub device formed in a cast-bonding manner using different materials, includes performing a first casting for casting the disc device using a grey cast-iron material, performing a preparation step by placing the disc device in a casting mold as an insert, performing a second casting for preparing a brake disc cast product by injecting molten aluminum alloy into the casting mold and casting the hub device to be cast-bonded to the disc device, and performing an oxynitriding process for forming an oxynitride layer by smoothing a surface of the brake disc cast product and performing heat treatment in a gaseous atmosphere at a temperature ranging from 425 to 500 C.