The present invention relates to a composition for forming an insulation coating film of an oriented electrical steel sheet, including a first component (A) including a composite metal phosphate, a derivative thereof, or a mixture thereof, and a second component (B) including at least two colloidal silicas having different average particle diameters, a method for forming an insulation coating film using the same, and an oriented electrical steel sheet having an insulation coating film formed thereon.

A coating, a method for coating surfaces, and the coated surfaces. The method includes providing a substrate with a cleaned metal surface; contacting and coating the metal surface with an aqueous composition having a ph of from 0.5 to 7.0 and in the form of a dispersion and/or a suspension; optionally rinsing the organic coating; and drying and/or baking the organic coating, or optionally drying the organic coating and coating same with a similar or another coating composition thereto. The composition contains a complex fluoride in a quantity of 1.1 10.sup.−6 mol/l to 0.30 mol/l based on the cations. An anionic polyelectrolyte in a quantity of 0.01 to 5.0 wt % based on the total mass of the resulting mixture is added to an anionically stabilized dispersion made of film-forming polymers and/or a suspension made of film-forming inorganic particles.

A coating, a method for coating surfaces, and the coated surfaces. The method includes providing a substrate with a cleaned metal surface; contacting and coating the metal surface with an aqueous composition having a ph of from 0.5 to 7.0 and in the form of a dispersion and/or a suspension; optionally rinsing the organic coating; and drying and/or baking the organic coating, or optionally drying the organic coating and coating same with a similar or another coating composition thereto. The composition contains a complex fluoride in a quantity of 1.1 10.sup.−6 mol/l to 0.30 mol/l based on the cations. An anionic polyelectrolyte in a quantity of 0.01 to 5.0 wt % based on the total mass of the resulting mixture is added to an anionically stabilized dispersion made of film-forming polymers and/or a suspension made of film-forming inorganic particles.

In a method of producing a grain-oriented electrical steel sheet by hot rolling a steel slab comprising C: 0.001˜0.10 mass %, Si: 1.0˜5.0 mass %, Mn: 0.01˜1.0 mass %, one or two of S and Se: 0.01˜0.05 mass % in total, sol. Al: 0.003˜0.050 mass % and N: 0.001˜0.020 mass %, cold rolling, subjecting to primary recrystallization annealing, applying an annealing separator and finally subjecting to final annealing, the primary recrystallization annealing is conducted so as to control a heating rate S1 between 500 and 600° C. to not less than 100° C./s and a heating rate S2 between 600 and 700° C. to not less than 30° C./s but not more than 0.6×S1, and as a main ingredient of the annealing separator is used MgO having an expected value μ(A) of citric acid activity distribution of 3.5˜3.8, a cumulative frequency F of 25˜45% when an activity A is not less than 4.0.

In a method of producing a grain-oriented electrical steel sheet by hot rolling a steel slab comprising C: 0.001˜0.10 mass %, Si: 1.0˜5.0 mass %, Mn: 0.01˜1.0 mass %, one or two of S and Se: 0.01˜0.05 mass % in total, sol. Al: 0.003˜0.050 mass % and N: 0.001˜0.020 mass %, cold rolling, subjecting to primary recrystallization annealing, applying an annealing separator and finally subjecting to final annealing, the primary recrystallization annealing is conducted so as to control a heating rate S1 between 500 and 600° C. to not less than 100° C./s and a heating rate S2 between 600 and 700° C. to not less than 30° C./s but not more than 0.6×S1, and as a main ingredient of the annealing separator is used MgO having an expected value μ(A) of citric acid activity distribution of 3.5˜3.8, a cumulative frequency F of 25˜45% when an activity A is not less than 4.0.

Grain-oriented electrical steel sheet having an aluminum borate coating able to impart larger tension that the past and a method for manufacturing grain-oriented electrical steel sheet are formed. The grain-oriented electrical steel sheet according to the present invention has a steel sheet and an insulating coating formed on the steel sheet and containing aluminum and boron, where the oxides contain crystalline oxides and a maximum value of an emission intensity ratio of boron with respect to aluminum at an interface between the insulating coating and the steel sheet, analyzed by glow discharge optical emission spectrometry, is 2.5 times or more and 4.0 times or less of the emission intensity ratio of boron with respect to aluminum in the insulating coating.

Provided is a zinc-based plated steel sheet having a post-treated coating filmed thereon including: a steel sheet; a zinc plated layer formed on the steel sheet; and a post-treated coating formed on the plated layer, wherein the atomic ratio (O/M) of oxygen (O) to metals (M) contained in the post-treated coating is greater than 2 and less than 20, and a method for post-treating a zinc-based plated steel sheet. According to this, the zinc-based plated steel sheet having the post-treated coating formed thereon has the effects excellent in lubricity, weldability, adhesiveness, film-removing property and paintability. As the method of post-treating a zinc-based plated steel sheet of the present invention employs a simple coating method irrespective of the kind of plating layer, the process is simple and economical and the process operation cost is low.

Provided is a zinc-based plated steel sheet having a post-treated coating filmed thereon including: a steel sheet; a zinc plated layer formed on the steel sheet; and a post-treated coating formed on the plated layer, wherein the atomic ratio (O/M) of oxygen (O) to metals (M) contained in the post-treated coating is greater than 2 and less than 20, and a method for post-treating a zinc-based plated steel sheet. According to this, the zinc-based plated steel sheet having the post-treated coating formed thereon has the effects excellent in lubricity, weldability, adhesiveness, film-removing property and paintability. As the method of post-treating a zinc-based plated steel sheet of the present invention employs a simple coating method irrespective of the kind of plating layer, the process is simple and economical and the process operation cost is low.

The present invention relates to a coating material for the production of an anti-corrosion and/or adhesion promoter layer, which material comprises metal powder and a phosphate-ion-containing solution as the binder, the metal powder being at least partially coated with Si or Si alloys or the binder consisting of phosphoric acid and metal phosphates and being substantially free of chromates. The invention further relates to a method for producing an anti-corrosion and/or adhesion promoter layer, comprising the following steps: Providing a coating material, such as indicated above, applying the coating material to a component surface on which the anti-corrosion and/or adhesion promoter layer is to be created, and drying and/or hardening by way of a heat treatment at a first temperature.

The present invention relates to a coating material for the production of an anti-corrosion and/or adhesion promoter layer, which material comprises metal powder and a phosphate-ion-containing solution as the binder, the metal powder being at least partially coated with Si or Si alloys or the binder consisting of phosphoric acid and metal phosphates and being substantially free of chromates. The invention further relates to a method for producing an anti-corrosion and/or adhesion promoter layer, comprising the following steps: Providing a coating material, such as indicated above, applying the coating material to a component surface on which the anti-corrosion and/or adhesion promoter layer is to be created, and drying and/or hardening by way of a heat treatment at a first temperature.