A method (400) for applying a coating to a substrate (124) includes spraying (414) an aluminum-based coating layer (120) on the substrate. The coating layer is then infiltrated (420) with an aqueous solution (610). The solution comprises: a source of chromium; and potassium hexafluorozirconate.

An anti-microbial metal coating may be applied to filter membranes for use in actively depressing microbial viability in filtration applications. The anti-microbial metal coating may be applied to substrates that are considered to be sensitive to damage by conventional metal coating techniques or resistant to metal bonding. The coating may be applied from a salt absorbed to the substrate in solution, converted to a reducible form with a conversion agent, and reduced to active metal format through a low temperature plasma treatment.

An anti-microbial metal coating may be applied to filter membranes for use in actively depressing microbial viability in filtration applications. The anti-microbial metal coating may be applied to substrates that are considered to be sensitive to damage by conventional metal coating techniques or resistant to metal bonding. The coating may be applied from a salt absorbed to the substrate in solution, converted to a reducible form with a conversion agent, and reduced to active metal format through a low temperature plasma treatment.

Disclosed are processes of applying a coating material to galvanized surfaces or materials, which provides significant increases in corrosion resistance. The coating material mentioned herein is applied to the material or surfaces in such a way that the coating can provide the best performance. The obtained coating material is applied to galvanized material or surfaces by making appropriate improvements to the coating material without requiring additional equipment and processes.

Disclosed are processes of applying a coating material to galvanized surfaces or materials, which provides significant increases in corrosion resistance. The coating material mentioned herein is applied to the material or surfaces in such a way that the coating can provide the best performance. The obtained coating material is applied to galvanized material or surfaces by making appropriate improvements to the coating material without requiring additional equipment and processes.

Described herein is a continuous coil pretreatment process used to treat the surface of an aluminum alloy sheet or coil for subsequent deposition of an acidic organophosphorus compound. The process can include applying a cleaner to a surface of an aluminum sheet or a coil; etching the surface of the aluminum sheet or the coil with an acidic solution; rinsing the surface of the aluminum sheet or the coil with deionized water; applying to the surface of the aluminum sheet or the coil a solution of an acidic organophosphorus compound; rinsing the surface of the aluminum sheet or the coil with deionized water; and drying the surface of the aluminum sheet or the coil.

Described herein is a continuous coil pretreatment process used to treat the surface of an aluminum alloy sheet or coil for subsequent deposition of an acidic organophosphorus compound. The process can include applying a cleaner to a surface of an aluminum sheet or a coil; etching the surface of the aluminum sheet or the coil with an acidic solution; rinsing the surface of the aluminum sheet or the coil with deionized water; applying to the surface of the aluminum sheet or the coil a solution of an acidic organophosphorus compound; rinsing the surface of the aluminum sheet or the coil with deionized water; and drying the surface of the aluminum sheet or the coil.

An aqueous, acidic, anti-corrosion conversion coating composition (in particular, an aqueous, acidic Group IV metal-containing anti-corrosion conversion coating composition) for metal substrates comprising as an additive a catechol compound and/or the reaction products of at least one catechol compound and at least one co-reactant compound having one or more functional groups reactive with the at least one catechol compound, desirably the reaction product of a catechol and an polyamine (e.g., a polyethyleneimine), that enhances the anti-corrosion effects of the conversion coating composition; methods of making and applying the conversion coating compositions and coated metal substrates. The catechol-containing conversion coating composition can be applied to metal substrate surfaces at temperatures as low as below 40° C. and with exposure times of 5 minutes or less. The catechol compound or reaction product thereof can become incorporated into the conversion coating formed on the metal substrate.

An aqueous, acidic, anti-corrosion conversion coating composition (in particular, an aqueous, acidic Group IV metal-containing anti-corrosion conversion coating composition) for metal substrates comprising as an additive a catechol compound and/or the reaction products of at least one catechol compound and at least one co-reactant compound having one or more functional groups reactive with the at least one catechol compound, desirably the reaction product of a catechol and an polyamine (e.g., a polyethyleneimine), that enhances the anti-corrosion effects of the conversion coating composition; methods of making and applying the conversion coating compositions and coated metal substrates. The catechol-containing conversion coating composition can be applied to metal substrate surfaces at temperatures as low as below 40° C. and with exposure times of 5 minutes or less. The catechol compound or reaction product thereof can become incorporated into the conversion coating formed on the metal substrate.

A chromium-free aqueous treatment solution for coating metal surfaces which meets corrosion resistance, electrical contact resistance, and paint adhesion requirements set forth in MIL-DTL-81706B, Class 3. The treatment solution contains a compound of a Group IV-B element, and a vanadium ion. The solution may be inorganic and molybdate-free.