Provided is a sliding component having a low coefficient of friction and capable of exerting stable sliding characteristics from the initial stage of sliding, and a manufacturing method capable of easily manufacturing the sliding component. A sliding component (1) includes an iron substrate (10), in which graphite particles (13) are dispersed in an iron base (11), and a tin coating (20) formed on the iron substrate (10), the tin coating (20) including tin as a main material. The graphite particles (13) of the sliding component (1) are exposed through the tin coating (20). The manufacturing method includes: a preparation step of preparing an iron substrate (10) including graphite particles (13) dispersed in an iron base (11); and a film forming step of forming a tin coating (20) on the surface of the iron substrate (10), the tin coating (20) including tin as a main material. The film forming step forms the tin coating (20) so that the graphite particles (13) are exposed through the tin coating (20).

A method of forming a three dimensional object using a low pressure cold spray process for is disclosed. Powdered material is delivered at a temperature below the melting point of the powdered material. A nozzle of a cold spray gun is aligned at an angle θ.sub.1 to the substrate. The powdered material is delivered at a supersonic speed to the substrate causing the powdered material to adhere to the substrate for forming a first layer of material. An amount of optical distortion caused by the first layer of material adhered to the substrate is determined relative to the substrate and the nozzle is reoriented to an angle θ.sub.2 being offset from an axis defined by the first layer of material. A second layer of material is deposited onto the first layer of material with the nozzle being oriented at the angle θ.sub.2 to the first layer of material.

A method of forming a three dimensional object using a low pressure cold spray process for is disclosed. Powdered material is delivered at a temperature below the melting point of the powdered material. A nozzle of a cold spray gun is aligned at an angle θ.sub.1 to the substrate. The powdered material is delivered at a supersonic speed to the substrate causing the powdered material to adhere to the substrate for forming a first layer of material. An amount of optical distortion caused by the first layer of material adhered to the substrate is determined relative to the substrate and the nozzle is reoriented to an angle θ.sub.2 being offset from an axis defined by the first layer of material. A second layer of material is deposited onto the first layer of material with the nozzle being oriented at the angle θ.sub.2 to the first layer of material.

A method for forming a vertically cracked thermal barrier coating is disclosed including positioning an article relative to a heat source. The article includes a thermal barrier coating disposed on a first surface of a substrate, and the substrate includes a second surface distal across the substrate from the first surface. Heat is applied locally to at least one discrete portion of the second surface of the substrate. At least one vertical crack in the thermal barrier coating is formed disposed over the at least one discrete portion. An article is disclosed including a substrate and a vertically-cracked thermal barrier coating disposed on the substrate. The vertically cracked thermal barrier coating includes at least one vertical crack in the thermal barrier coating and at least one of a low density of less than 85% of a theoretical density for the thermal barrier coating and a selective crack distribution.

A method for forming a vertically cracked thermal barrier coating is disclosed including positioning an article relative to a heat source. The article includes a thermal barrier coating disposed on a first surface of a substrate, and the substrate includes a second surface distal across the substrate from the first surface. Heat is applied locally to at least one discrete portion of the second surface of the substrate. At least one vertical crack in the thermal barrier coating is formed disposed over the at least one discrete portion. An article is disclosed including a substrate and a vertically-cracked thermal barrier coating disposed on the substrate. The vertically cracked thermal barrier coating includes at least one vertical crack in the thermal barrier coating and at least one of a low density of less than 85% of a theoretical density for the thermal barrier coating and a selective crack distribution.

A method of making a component of an electrical machine is provided. An additive manufacturing process is used to manufacture a part, including applying beams of energy to a successive plurality of ferromagnetic material particles and fusing them together to form a ring or segment of a ring with an axis, a solid portion, and laminas that extend from the solid portion in a radial or axial direction.

A film-forming material of the present invention contains an oxyfluoride of yttrium represented by YOF.sub.Y (X and Y are numbers satisfying 0<X and X<Y) and YF.sub.3, wherein a ratio I.sub.2/I.sub.1 of a peak height I.sub.2 of the (020) plane of YF.sub.3 to a peak height I.sub.1 of the main peak of YO.sub.XF.sub.Y as analyzed by XRD is from 0.005 to 100. It is preferable that a ratio I.sub.4/I.sub.1 of a peak height I.sub.4 of the main peak of Y.sub.2O.sub.3 to the peak height I.sub.1 of the main peak of YO.sub.XF.sub.Y as analyzed by XRD is 0.01 or less.

A film-forming material of the present invention contains an oxyfluoride of yttrium represented by YOF.sub.Y (X and Y are numbers satisfying 0<X and X<Y) and YF.sub.3, wherein a ratio I.sub.2/I.sub.1 of a peak height I.sub.2 of the (020) plane of YF.sub.3 to a peak height I.sub.1 of the main peak of YO.sub.XF.sub.Y as analyzed by XRD is from 0.005 to 100. It is preferable that a ratio I.sub.4/I.sub.1 of a peak height I.sub.4 of the main peak of Y.sub.2O.sub.3 to the peak height I.sub.1 of the main peak of YO.sub.XF.sub.Y as analyzed by XRD is 0.01 or less.

Disclosed herein is a cold spray system. The cold spray system comprises a nozzle unit comprising a coating nozzle member, configured to apply at least a portion of a metallic coating to a substrate. The cold spray system is configured to pre-heat the substrate before application of the at least a portion of the metallic coating to the substrate. Also disclosed herein is a method for applying a coating via a cold spray technique.

Disclosed herein is a cold spray system. The cold spray system comprises a nozzle unit comprising a coating nozzle member, configured to apply at least a portion of a metallic coating to a substrate. The cold spray system is configured to pre-heat the substrate before application of the at least a portion of the metallic coating to the substrate. Also disclosed herein is a method for applying a coating via a cold spray technique.