A method of fabricating an abradable coating of varying density, and such an abradable coating of varying density. According to the invention, the method comprises the following steps: providing a substrate (32) having a first portion with its surface situated at a first level (A), and a second portion with its surface situated at a second level (B) different from the first level; depositing a precursor material on the first and second portions of the substrate (32); compressing the precursor material between the substrate and a bearing surface; and sintering the precursor material as compressed in this way in order to obtain an abradable coating (36) having a first portion (36a) on the first portion of the substrate, and possessing a first density, and a second portion (36b) on the second portion of the substrate, and possessing a second density distinct from the first.

A method for implementing an abradable coating comprising: a pattern-forming step in which, using a slurry containing ceramic particles and solvent, a slurry pattern is formed on the surface of a thermal barrier coating layer; and a firing step in which the slurry pattern formed on the surface of the thermal barrier coating layer is fired to form an abradable coating layer. A ceramic material included in the thermal barrier coating layer and ceramic particles included in the abradable coating layer are of the same type.

Provided are (i) a solder connection structure having improved solder wettability and including an aluminum base material and (ii) a film forming method for forming, on the aluminum base material, a metal film having high solder wettability. A solder connection structure (50) includes (i) an aluminum substrate (30), (ii) an Ni film (35) formed on the aluminum substrate by a cold spray method, and (iii) a mixed metal film (40) provided on the Ni film, the mixed metal film (40) being formed by the cold spray method with use of a mixed powder material, the mixed powder material being a mixture of Ni powder (41) and Sn powder (42).

The invention relates to a method for producing a metal component coated by a hard-material coating, which method comprises the method steps of preparing an anti-caking agent, adding the prepared anti-caking agent to a powder mixture, providing the powder mixture, providing the substrate made of metal, heating the powder and the substrate in a heating device, depositing a coating on the substrate, the coating having a higher hardness than the substrate, and cooling the substrate.

The disclosure relates to a method of conducting a coiled tubing operation. In one implementation, a method includes forming a tubing string, the tubing string having an outer surface. The method also includes applying a coating to an application portion of the outer surface of the tubing string. The application portion includes a portion of the tubing string that will be disposed in a horizontal section of a wellbore, and the coating has a surface energy lower than a surface energy of the outer surface of the tubing string to thereby reduce friction between the tubing string and a casing disposed in the horizontal section of the wellbore as the tubing string is lowered into the wellbore.

Provided are: a film material for use in a cold spray device; and a cold spray method, each of the film material and the cold spray method enabling an improvement in rate of adhesion of a spray material to a base material. A film material for use in a cold spray device (100) and to be sprayed onto a base material (20) includes a spray material and flux powder.

A surface treatment method includes: contacting a substrate with a treatment material, the substrate comprising a metallic element, the treatment material comprising an alkaline earth metal element, an alkali metal element, or any combination thereof; and forming on the substrate a surface layer comprising a first oxide of the alkaline earth metal element, the alkali metal element, or any combination thereof and a second oxide of the metallic element. A device has: a substrate layer comprising a metallic element; and a surface layer comprising a first oxide of an alkaline earth metal element, an alkali metal element, or any combination thereof, and a second oxide of the metallic element.

A cold spray apparatus for applying a coating of particles to a substrate includes a nozzle assembly having a plurality of inner passages terminating at a common exit. The nozzle assembly includes a particle supply members in communication with the inner passages. The particle supply members supply the particles to flow and accelerate through the inner passages and out of the nozzle assembly via the common exit toward the substrate to be coated thereon. Furthermore, each inner passage includes a laser that emits a laser beam that is transmitted through the inner passage. The laser heats at least one of the particles and the substrate to promote coating of the substrate with the particles.

A laminate includes: an insulating substrate; an intermediate layer formed on a surface of the substrate and containing a metal or an alloy as a main component; and a metal film formed of a copper powder having a hydrogen content of 0.002% by mass or less and laminated on the intermediate layer. An interface between the intermediate layer and the metal film is plastically deformed.

A porous metallic coating is provided. The coating is characterized by a combination of optimized properties that improve coating performance, as measured by heat transfer efficiency. The porous coating has optimal ranges for properties such as porosity, particle size and thickness, and has particular applicability in boiling heat transfer applications as part of an air separations unit. The porous coatings are derived from slurry-based formulations that include a mixture of metallic particles, a binder and a solvent.