Exemplary methods of forming a coating of material on a substrate may include forming a plasma of a first precursor and an oxygen-containing precursor. The first precursor and the oxygen-containing precursor may be provided in a first flow rate ratio. The methods may include depositing a first layer of material on the substrate. While maintaining the plasma, the methods may include adjusting the first flow rate ratio to a second flow rate ratio. The methods may include depositing a second layer of material on the substrate.

A copper-coated steel wire includes a core wire made of a steel and a coating layer made of copper or a copper alloy which covers an outer peripheral surface of the core wire. The coating layer includes an intermediate layer which is disposed in a region including the interface with the core wire and has a higher zinc concentration than a remaining region of the coating layer.

An embodiment relates to an ultrasonic additive manufacturing process, comprising joining a foil comprising a bulk metallic glass to a substrate; and forming a cladded composite comprising the foil and the substrate; wherein a thickness of the cladded composite is greater than a critical casting thickness of the bulk metallic glass, wherein the cladded composite comprises a cladding layer of the bulk metallic glass on the substrate and the bulk metallic glass comprises approximately 0% crystallinity, approximately 0% porosity, less than 50 MPa thermal stress, approximately 0% distortion, approximately 0 inch heat affected zone, approximately 0% dilution, and a strength of about 2,000-3,500 MPa.

A method for producing a press-mold-hardened part includes providing a steel strip having an aluminium-based coating; applying an inorganic, iron-containing conversion layer to the aluminium-based coating with a layer weight in relation to iron of 3-30 mg/m2; cold-rolling the steel strip to form a flexibly rolled strip with strip sections of different sheet thickness; cutting an initial sheet metal blank out of the flexibly rolled strip, with the blank having different sheet thicknesses with thinnest and thickest sheet sections; press-mold-hardening the initial sheet metal blank to form a part. Alternatively, the cold-rolling can take place before the cutting, and the application of the conversion layer can take place before or after the cutting, or, instead of the cold-rolling, at least two steel strip sections having an aluminium-based coating and different sheet thicknesses can be welded together, where the application of the conversion layer can take place before or after welding.

An Fe—Co—Al alloy magnetic thin film contains, in terms of atomic ratio, 20% to 30% Co and 1.5% to 2.5% Al. The Fe—Co—Al alloy magnetic thin film has a crystallographic orientation such that the (100) plane is parallel to a substrate surface and the <100> direction is perpendicular to the substrate surface. The Fe—Co—Al alloy magnetic thin film has good magnetic properties, that is, a magnetization of 1440 emu/cc or more, a coercive force of less than 100 Oe, a damping factor of less than 0.01, and an FMR linewidth ΔH at 30 GHz of less than 70 Oe.

A part includes a substrate made of a nickel-based superalloy, the substrate having a first average mass fraction of one or more first elements chosen from hafnium, silicon and chromium, the substrate having an open cavity in the part and a cooling channel, the substrate further including a surface layer partially forming the cavity, the surface layer having a second average mass fraction of the first element or first elements which is greater than the first average mass fraction.

Methods are provided for a post-treatment process for use with coatings deposited via thermal spray and/or cold spray to modify the microstructures of the coatings and improve associated cohesion and adhesion properties. Such process includes performing ultrasonic consolidation of the spray coating as a post-treatment step after deposition of the spray coating onto a substrate. A system for spray deposition and ultrasonic consolidation is also provided.

The present invention provides an iron-aluminum-based plated steel sheet, and a manufacturing method therefor, the iron-aluminum-based plated steel sheet comprising a base steel sheet and a plated layer formed on the surface of the base steel sheet, wherein the alloy plated layer comprises: a diffusion layer comprising an Fe—Al-based intermetallic compound having a cubic structure; and an alloyed layer formed on the diffusion layer and composed of an alloy phase differing from that of the cubic structure, the thickness of the diffusion layer is 3-20 μm, and the thickness of the diffusion layer is greater than 50% of the total thickness of the plated layer.

Lightning-dissipative A/C assemblies are provided, as are valve frames utilized within lightning-dissipative A/C assemblies. In embodiments, the lightning-dissipative A/C assembly includes a base dielectric component having a mount interface, a strike-susceptible metallic component coupled to the base dielectric component, and mounting hardware configured to engage the mount interface to attach the base dielectric component to an A/C. An electrically-conductive coating overlies or is formed over at least a portion of the base dielectric component to complete a lightning strike dissipation path. The lightning strike dissipation path extends from the strike-susceptible metallic component, through the electrically-conductive coating, through the mounting hardware, and to an A/C electrical ground plane when the lightning-dissipative A/C assembly is installed on the A/C. In one implementation, the base dielectric component assumes the form of a valve frame, while the strike-susceptible metallic component assumes the form of a valve door movably mounted to the valve frame.

This coated steel member includes: a steel sheet substrate having a predetermined chemical composition; and a coating formed on a surface of the steel sheet substrate and containing Al and Fe, in which the coating has a low Al content region having an Al content of 3 mass % or more and less than 30 mass % and a high Al content region formed on a side closer to a surface than the low Al content region and having an Al content of 30 mass % or more, a maximum C content of the high Al content region is 25% or less of a C content of the steel sheet substrate, a maximum C content of the low Al content region is 40% or less of the C content of the steel sheet substrate, and a maximum C content in a range from an interface between the steel sheet substrate and the coating to a depth of 10 μm on a side of the steel sheet substrate is 80% or less of the C content of the steel sheet substrate.