A coated substrate is described including a substrate material, which is coated at least in part with an oxidation-resistant coating, wherein the coating consists of a wear-resistant abrasive coating layer, which contains or consists of coated abrasive particles embedded in an oxidation-resistant matrix material, wherein at least some of the abrasive particles consist of -Al.sub.2O.sub.3 and the abrasive particles are coated with a first particle coating layer disposed on the abrasive particles and an optional second particle coating layer disposed on the first particle coating layer, wherein the matrix material contains or consists of the compound MCrAlY, wherein M is at least one element selected from the group consisting of Ni, Co and Fe. A method for manufacturing such a coated substrate is also disclosed.

A system and method described herein relate to applying an overlay metal-based coating to a metal-based substrate. An article is provided, which includes a metal-based substrate having an overlay metal-based coating disposed on the substrate at an interface. The interface is configured such that a crack formed within the overlay metal-based coating and approaching the interface has a propagation path that is more energetically favorable along the interface than through the interface and into the metal-based substrate.

A multilayer composite is provided. The composite may include a plurality of metallic glass layers interleaved with a plurality of polymer layers. The composite may have a thickness of up to 100 microns. The composite may have a fatigue strength of at least 1.5 times of the fatigue strength of a monolithic metallic glass having the same thickness as the composite and the same chemical composition as the metallic glass layer.

The disclosure provides for a valve including a surface movably engaged with another surface. A coating is on the surface and is characterized by: a CoF of less than 0.1; a hardness in excess of 1,200 HVN; impermeability to liquids at pressures ranging from 15 and 20,000 psi; a surface finish of 63 or less; and a thickness ranging from 0.5 to 20 mils. The disclosure provides for material constructions including a continuous phase, including a transition metal, and a discontinuous phase, including a solid dry lubricant. The disclosure also provides for a method of depositing a coating that includes depositing a first layer of a coating onto a surface using electroplating, electroless plating, thermal spraying, or cladding, and then depositing a second layer of the coating onto a surface of the first layer using sputtering, ion beam, plasma enhanced chemical vapor deposition, cathodic arc, or chemical vapor deposition.

A method for manufacturing a brake disc may have the following operating steps: a) preparing a brake disc, with a braking band and provided with two mutually opposite braking surfaces; b) depositing on the disc a layer of chromium carbide (Cr3C2) and nickel-chromium (NiCr) in particulate form forming a base protective coating; and c) depositing over the base protective coating a material in particulate form with the tungsten carbide (WC) and cobalt (Co) forming a surface protective coating. Both protective coatings are created with HVOF (High Velocity Oxygen Fuel), HVAF (High Velocity Air Fuel) or KM (Kinetic Metallisation) technique.

Apparatuses and methods of manufacturing of thermally formed composite structures, such as a projectile firing structure, are provided. One simplified exemplary method includes: determining material properties of a projectile firing structure comprising a rifled barrel including thermal conductivity, wear, and tensile strength; wrapping a plurality of thermally reactive layers onto a cylindrical press form structure, the cylindrical press form structure comprising a plurality of spiraled grooves and lands, the thermally reactive layers comprising metal or metal oxides that when heated produce thermal diffusion byproducts in a composite structure forming the rifled barrel having the plurality of material properties; disposing an enclosing structure around the thermally reactive layers wrapped around the cylindrical press form structure; and heating the plurality of thermally reactive layers at a temperature and time so that the plurality of thermally reactive layers thermally react via thermal diffusion forming the rifled barrel having the plurality of material properties.

Provided are a method for coating a steel plate with a metal and a metal-coated steel plate manufactured by the method. The method includes: heating powder of a first metal at a temperature lower than a softening temperature; heating a gas to a temperature of 200 C. to 600 C.; vacuum-ejecting the heated first metal powder together with the heated gas to form a metal coating layer; and forming a plating layer of a second metal on the metal coating layer.

An electrically conducting material including a substrate composed of copper or a copper alloy, and a coating composed of at least one layer. The coating has an outermost layer consisting to an extent of at least 90 vol % of an intermetallic phase which is or includes Cu.sub.6Sn.sub.5. The surface of the outermost layer that faces away from the substrate has insular, silver-rich precipitations with an area fraction of 7 to 20%.

Provided are metal-ceramic coatings for heat exchanger tubes of a central solar receiver and methods of preparing the same. The metal-ceramic coatings comprise at least one ceramic phase dispersed in a metal matrix and are disposed along the heat exchanger tubes to improve heat transfer and reduce oxidation of the heat exchanger tubes. Methods of preparing the metal-ceramic coatings and systems for using the same are provided.

Unique and improved chromium coatings derived from modified chromium-containing slurry formulations are disclosed. The slurry formulation includes a combination of a selected halide activator and buffer material that synergistically interact with each other to form chromium diffusion coatings with improved microstructure in comparison to chromium diffusion coatings produced from conventional chromizing processes. The coatings may be locally applied in a controlled manner with accuracy onto various parts, including those having internal sections with complex geometries, without masking any portion thereof.