The present invention describes a process for coating conductive component in a plasma reactor and a conductive component coating, wherein the process includes the steps of cleaning, mechanical support deposition, topographic modification by plasma bombardment, chemical support layer deposition and amorphous carbon layer deposition (Diamond-Like Carbon). In one embodiment, the process is in single cycle. The present invention pertains to the fields of Materials Engineering, Physics and Chemistry.

The invention provides a gate valve (1) for control of petroleum production or water injection, distinctive in that at least one surface subject to slidng in operation of the valve comprises a top layer coating of diamond like carbon (DLC). The DLC contains hydrogen, preferably more than 16 atom-% and more preferred more than 17 atom-%. It is further directed to a method of commissioning or operating a gate valve according to the invention, and use of a diamond like carbon (DLC) top layer coating on at least one surface subject to sliding in operation of the gate valve. Valve parts have a tendency of sticking, adhering or cold welding together, which result in high friction. The aim of the invention is to reduce or eliminate friction problems occurring with time or operation cycles, when using a full scale gate valve.

A method of manufacturing an article comprises providing an article such as a chamber component for an etch reactor. A plasma spray deposition process is performed for deposit a first protective layer over at least one surface of the chamber component. The first protective layer is a plasma resistant ceramic having a thickness of greater than approximately 50 microns and a plurality of cracks and pores. An ion assisted deposition (IAD) process is then performed to deposit a second protective layer over the first protective layer. The second protective layer is a plasma resistant rare earth oxide having a thickness of less than 50 microns and a porosity of less than 1%. The second protective layer seals the plurality of cracks and pores of the first protective layer.

A wear-reducing coating system for a substrate includes an innermost layer disposed on a substrate and an outermost layer disposed on the innermost layer. The innermost layer has higher load-carrying capacity than the outermost layer and the outermost layer has a lower coefficient of friction than the innermost layer. A method of applying a wear-reducing coating to a substrate and a method of applying a coating to a split ring casing for a high pressure compressor are also disclosed.

There is provided a method for manufacturing a master on which an arbitrary pattern is formed, the method including: forming a thin-film layer on an outer circumferential surface of a base material in a round cylindrical or round columnar shape; generating a control signal corresponding to an object on the basis of an input image in which the object is depicted; irradiating the thin-film layer with laser light on the basis of the control signal and thereby forming a thin-film pattern corresponding to the object on the thin-film layer; and forming a pattern corresponding to the object on the outer circumferential surface of the base material using, as a mask, the thin-film layer on which the thin-film pattern is formed.

The present invention provides a nonaqueous electrolyte secondary battery which comprises a positive electrode, a negative electrode and a nonaqueous electrolyte, and which is characterized in that: the positive electrode comprises a positive electrode collector and a positive electrode mixture layer that is arranged on the positive electrode collector; the positive electrode mixture layer comprises secondary particles, each of which is composed of aggregated primary particles of a positive electrode active material, and an assembly of a conductive material and the primary particles of the positive electrode active material; and the assembly is present in the gaps among the secondary particles.

An abrasion-resistant and friction-reduced coating for metal components is provided. The coating includes an inner layer, an intermediate layer and an outer layer. The inner layer is intended to be applied to the metal component and has at least one layer selected from: a metal layer, a metal-carbide layer, a metal-nitride layer, a metalcarbide- nitride layer and a metal-containing hydrocarbon layer. The intermediate layer includes at least one layer of amorphous carbon and the outer layer includes a WC:H layer or a a-C:H* layer. A maximum layer thickness of the coating is at most 5 m. The coating is suitable in particular as a piston coating for use in internal combustion engines.

Provided are low friction coatings with improved abrasion, wear resistance and methods of making such coatings. In one form, the coating includes: i) an under layer selected from the group consisting of CrN, TiN, TiAlN, TiAlVN, TiAlVCN, TiSiN, TiSiCN, TiAlSiN and combinations thereof, wherein the under layer ranges in thickness from 0.1 to 100 m, ii) an adhesion promoting layer selected from the group consisting of Cr, Ti, Si, W, CrC, TiC, SiC, WC, and combinations thereof, wherein the adhesion promoting layer ranges in thickness from 0.1 to 50 m and is contiguous with a surface of the under layer, and iii) a functional layer selected from the group consisting of a fullerene based composite, a diamond based material, diamond-like-carbon and combinations thereof, wherein the functional layer ranges from 0.1 to 50 m and is contiguous with a surface of the adhesion promoting layer.

A component is provided, in which at least one surface is at least partially provided with a layer system. According to the invention, the layer system is formed of a tetrahedral, hydrogen-free, amorphous first carbon layer applied to the at least one surface of the component, onto which first carbon layer a hydrogen-free amorphous second carbon layer is applied.

A system and method of fabricating a percussion tool that includes one or more surfaces modified using the ferritic nitrocarburization process. The percussion tool includes a piston positioned in sliding contact within a casing. The piston includes an inner wall and an outer wall, where the inner wall defines a passageway extending longitudinally therethrough. The outer wall is positioned in close fitting relationship with an internal surface of the casing. One or more surfaces of at least one of the casing's internal surface and/or the piston's outer wall are modified using the ferritic nitrocarburization process.