In a system and method for producing submicron sized particles from a substance, the system may comprise a constant current power supply, a furnace for vaporizing the substance having a chamber for containing the substance, and a condensation unit for rapid cooling of the vaporized substance. The furnace may comprise an insulating outer section, a chamber wall, and two electrodes.

A device and method for preparing high-purity titanium powder by continuous electrolysis are provided. The method includes: electrolyzing a titanium-containing conductive ceramic anode and a rotatable cathode in a fused salt electrolytic tank; continuously transferring titanium powder deposited on a surface of the cathode by the rotatable cathode to a position above the fused salt; scraping the titanium powder by a discharging scraper, and collecting; filtering the titanium powder, and recovering the fused salt; cooling separated titanium powder, washing with deoxygenated and deionized water, and vacuum-drying to obtain final titanium powder. The device includes a fused salt electrolysis mechanism, a continuous titanium powder collection mechanism, a filtering mechanism, a washing mechanism, and a vacuum-drying mechanism.

A method of electroplating a metal foam includes placing a metal foam to be plated into an electroplating chamber with a plating material source, circulating an electrolyte through the chamber to carry metal ions from the plating material source, the circulating being selected and controlled to produce an even coating of plating material on surfaces of the metal foam.

Devices and methods for purifying lithium from lithium salts, including those with low concentration of lithium salts, are provided. A molten composition comprising a lithium salt is electrolyzed with an anode in contact with the molten composition and a cathode separated from the molten composition by a solid electrolyte capable of conducting lithium ions.

Some embodiments include a molten salt system comprising: a molten salt enclosure; a molten salt disposed within the molten salt enclosure; a working electrode disposed at least partially within the molten salt; a counter electrode disposed at least partially within the molten salt; a separator barrier disposed at least partially within the molten salt; a reference salt disposed within the separator barrier; and a reference wire disposed within the reference salt.

Disclosed are anodes for an electrochemical reduction system, such as for the electrochemical reduction of oxides in systems using molten salt electrolytes. The anodes comprise a rod or plate formed of and include at least one alloy of at least one transition metal and at least one platinum group metal. The alloy anodes may be less expensive than anodes formed solely from platinum group metals and may exhibit less material attrition than anodes formed solely from transition metals. Related methods and electrochemical reduction systems are also disclosed.

A method for producing metal titanium by carrying out electrolysis using an anode and a cathode in a molten salt bath, the method using an anode containing metal titanium as the anode, the method comprising a titanium deposition step of depositing metal titanium on the cathode, wherein, in the titanium deposition step, a temperature of the molten salt bath is from 250° C. or more and 600° C. or less, and an average current density of the cathode in a period from the start to 30 minutes later of the titanium deposition step is maintained in a range of 0.01 A/cm.sup.2 to 0.09 A/cm.sup.2.

The invention relates to an electrolytic cell (1) for the production of aluminium (2) including collector bars structure modifications (13,14,15,16) under the cathode (4), namely a copper collector bar held in a U-shaped profile or directly embedded into the cathode. This leads to an optimized current distribution in the liquid aluminium metal (2) and/or inside the carbon cathode allowing for operating the cell at lower voltage. The lower voltage results from either a lower anode to cathode distance (ACD), and/or to lower voltage drop inside the carbon cathode from liquid metal to the end of the collector bar.

A device and a method for preparing pure titanium by electrolysis-chlorination-electrolysis, wherein the device includes a first electrolytic cell, a second electrolytic cell, a chlorination reactor and guide tubes. The Cl.sub.2 generated at the anode of the first electrolytic cell is introduced into a chlorination reactor containing the TiC.sub.xO.sub.y or TiC.sub.xO.sub.yN.sub.z raw materials via a guide tube, and a chlorination is carried out to generate TiCl.sub.4 gas at a temperature of 200° C.-600° C. The TiCl.sub.4 gas passes through a guide tube into a cathode of the second electrolytic cell, and then an electrolysis is performed to obtain the high-purity titanium in the second electrolytic cell. At the same time, the Cl.sub.2 generated at the anode of the second electrolytic cell is recycled into the chlorination reactor in the first electrolytic cell to continue to participate in the chlorination of TiC.sub.xO.sub.y or TiC.sub.xO.sub.yN.sub.z.

A method of making a graphene-containing material comprising the steps of: electrolytically reducing a transition metal oxide to a transition metal in an electrolytic cell using a molten salt electrolyte and a carbon anode; followed by extracting a dry graphene material from the electrolytic cell. Also provided is a graphene-containing material obtainable by the method of the invention.