Embodiments of the present disclosure are directed to systems and methods of removing carbon dioxide from a gaseous stream using magnesium hydroxide and then regenerating the magnesium hydroxide. In some embodiments, the systems and methods can further comprise using the waste heat from one or more gas streams to provide some or all of the heat needed to drive the reactions. In some embodiments, magnesium chloride is primarily in the form of magnesium chloride dihydrate and is fed to a decomposition reactor to generate magnesium hydroxychloride, which is in turn fed to a second decomposition reactor to generate magnesium hydroxide.

A process is provided for producing potassium sulfate from potassium chloride and sulfuric acid. The process entails mixing potassium chloride with the water to form a potassium chloride slurry which is mixed with recycled sulfuric acid to form a K.sup.+, Ct, SO.sub.4.sup.2 acid mixture. This mixture is subjected to a crystallization process that produces potassium sulfate crystals and a hydrochloric acid-water vapor. The hydrochloric acid is separated from the hydrochloric acid-water vapor to form a hydrochloric acid solution.

A process is disclosed for the oxidation and thermal decomposition of metal chlorides, leading to an efficient and effective separation of nuisance elements such as iron and aluminum from value metals such as copper and nickel. In the first instance, oxidation, especially for iron, is effected in an electrolytic reactor, wherein ferrous iron is oxidised to ferric. In a second embodiment, the oxidised solution is treated in a hydrothermal decomposer reactor, wherein decomposable trivalent metal chlorides form oxides and divalent metal chlorides form basic chlorides. The latter are soluble in dilute hydrochloric acid, and may be selectively re-dissolved from the hydrothermal solids, thereby effecting a clean separation. Hydrochloric acid is recovered from the hydrothermal reactor.

The present description relates to a process for producing magnesium metal from dihydrate magnesium chloride comprising the steps of dehydrating MgCI.sub.2.2H.sub.2O with anhydrous hydrochloric acid (HCI) to obtain anhydrous magnesium chloride in an inert environment, releasing the mixture of hydrous HCI and protection gas; and electrolyzing the anhydrous magnesium chloride in an electrolytic cell fed with hydrogen gas under free oxygen atmosphere content, wherein magnesium metal and anhydrous hydrogen chloride are produced, wherein a part of the hydrous HCI is passed through a scrubbing unit to obtain a hydrochloric acid solution, the other part of the hydrochloric chloride gas is dehydrated by contact with a desiccant agent in a drying unit to produce anhydrous HCI, and wherein the anhydrous HCI produced by at least one of the electrolytic cell and the drying unit is reused to dehydrate the of MgCI.sub.2.2H.sub.2O.

Embodiments of the present disclosure are directed to systems and methods of removing carbon dioxide from a gaseous stream using magnesium hydroxide and then regenerating the magnesium hydroxide. In some embodiments, the systems and methods can further comprise using the waste heat from one or more gas streams to provide some or all of the heat needed to drive the reactions. In some embodiments, magnesium chloride is primarily in the form of magnesium chloride dihydrate and is fed to a decomposition reactor to generate magnesium hydrochloride, which is in turn fed to a second decomposition reactor to generate magnesium hydroxide.

A process is provided for producing potassium sulfate from potassium chloride and sulfuric acid. The process entails mixing potassium chloride with the water to form a potassium chloride slurry which is mixed with recycled sulfuric acid to form a K.sup., Ct, SO.sub.4.sup.2 acid mixture. This mixture is subjected to a crystallization process that produces potassium sulfate crystals and a hydrochloric acid-water vapor. The hydrochloric acid is separated from the hydrochloric acid-water vapor to form a hydrochloric acid solution.

A method for conversion of magnesium chloride into magnesium oxide and HCl includes the steps of providing a magnesium chloride compound to a thermohydrolysis reactor, the reactor being at a temperature of at least 300 C., withdrawing MgO from the thermohydrolysis reactor in solid form, and withdrawing an HCl containing gas stream from the thermohydrolysis reactor. The magnesium chloride compound provided to the thermohydrolysis reactor may be a solid magnesium chloride compound which comprises at least 60 wt. % of MgCl.sub.2.4H.sub.2O.

A method of treating a metal carbonate salt includes hydrolyzing a metal halide salt to form a hydrohalic acid and a hydroxide salt of the metal in the metal halide salt. The metal includes an alkaline earth metal or an alkali metal. The method includes reacting the hydrohalic acid with the metal carbonate salt, wherein the metal carbonate salt is a carbonate salt of the alkaline earth metal or alkali metal, to form CO.sub.2 and the metal halide salt. At least some of the metal halide salt formed from the reacting of the hydrohalic acid with the metal carbonate salt is recycled as at least some of the metal halide salt in the hydrolyzing of the metal halide salt to form the hydrohalic acid and the hydroxide salt.

Magnesium chloride solutions including providing aqueous magnesium chloride solution with magnesium chloride concentration of 10-30 wt. % to concentration step where water is evaporated, resulting in concentrated magnesium chloride solution with magnesium chloride concentration of 30-50 wt. %, wherein concentration step is carried out in one or more stages, wherein at least one of the stages is conducted at elevated pressure, withdrawing concentrated magnesium chloride solution from concentration step, and providing it to thermohydrolysis reactor of at least 300 C., withdrawing MgO from thermohydrolysis reactor in solid form, and withdrawing a HCl containing gas stream of at least 300 C. from thermohydrolysis reactor, providing the HCl-containing gas stream of at least 300 C. to cooling step, where HCl-containing gas stream is contacted with cooling liquid, withdrawing HCl-containing gas stream below 150 C. from cooling step, circulating cooling liquid through heat exchanger where energy is transferred to heating liquid which circulates from heat exchanger to concentration step.

A method includes treating a first brine stream including a plurality of minerals with an anti-scalant to produce a treated brine. The first brine stream is provided by a wastewater treatment system. The method also includes directing the treated brine to a first nanofiltration (NF) system disposed downstream from and fluidly coupled to the wastewater treatment system, generating a first NF permeate stream and a first NF non-permeate stream from the treated brine in the first NF system, directing the first NF non-permeate stream to a mineral removal system disposed downstream from and fluidly coupled to the first NF system, and removing the plurality of minerals from the first NF non-permeate stream to generate a first overflow stream in the mineral removal system. The first overflow stream comprises at least a portion of the plurality of minerals. The method also includes routing a first portion of the first overflow stream to a hydrochloric acid (HCl) and sodium hydroxide (NaOH) production system disposed downstream from and fluidly coupled to the mineral removal system. The HCl and NaOH production system includes a second NF system that may receive the first portion of the first overflow stream and may generate a second brine stream from the first portion of the first overflow stream. The method further includes directing the second brine stream to a first electrodialysis (ED) system disposed within the HCl and NaOH production system and fluidly coupled to the second NF system. The first ED system may generate HCl and NaOH from the second brine stream.