A method of making a boronated zeolite catalyst includes preparing an initial slurry comprising water, a shape selective zeolite, boric acid, and a weak acid selected from the group consisting of oxalic acid, citric acid, and oxalic acid and citric acid, hydrothermally treating the initial slurry at a temperature of from 70 C. to 90 C. to produce a hydrothermally treated slurry comprising dealuminated zeolite particles, adjusting the pH of the hydrothermally treated slurry to an intermediate pH of from 8 to 9 to produce a basic slurry, after adjusting the pH to the intermediate pH, hydrothermally treating the basic slurry at a temperature of from 70 C. to 90 C. to produce a boronated zeolite slurry, removing liquids from the boronated zeolite slurry to produce a boronated zeolite filtrate, and drying and calcining the boronated zeolite filtrate to produce the boronated zeolite catalyst.

Disclosed are compositions for catalysts comprising a zeolite promoted by metal and or metal oxide. In some aspects, the metal and/or metal oxide comprise a mixture of two or more metal or metal oxides. In various aspects, the zeolite is a pentasil zeolite and/or a ZSM-5 type zeolite. Also disclosed are processes for making the disclosed heterogeneous catalysts comprising preparing a mixture of a zeolite and one or more metal salts, which can include use of incipient wetness impregnation methods. In various aspects, also disclosed are methods for direct, non-oxidative preparation of higher hydrocarbons from natural gas, including selective for high yield production of C6 and higher hydrocarbons. This abstract is intended as a scanning tool for purposes of searching in the particular art and is not intended to be limiting of the present disclosure.

Disclosed are compositions for catalysts comprising a zeolite promoted by metal and or metal oxide. In some aspects, the metal and/or metal oxide comprise a mixture of two or more metal or metal oxides. In various aspects, the zeolite is a pentasil zeolite and/or a ZSM-5 type zeolite. Also disclosed are processes for making the disclosed heterogeneous catalysts comprising preparing a mixture of a zeolite and one or more metal salts, which can include use of incipient wetness impregnation methods. In various aspects, also disclosed are methods for direct, non-oxidative preparation of higher hydrocarbons from natural gas, including selective for high yield production of C6 and higher hydrocarbons. This abstract is intended as a scanning tool for purposes of searching in the particular art and is not intended to be limiting of the present disclosure.

A process for preparing a zeolitic material having a zeolitic framework structure which exhibits a molar ratio (aAl.sub.2O.sub.3):SiO.sub.2 or a crystalline precursor thereof, comprising (i) preparing a mixture comprising H.sub.2O, one or more compounds comprising Si from which SiO.sub.2 in the zeolitic framework structure is formed, said one or more compounds comprising a silica gel exhibiting a molar ratio (c H.sub.2O):SiO.sub.2 and optionally one or more compounds comprising Al from which Al.sub.2O.sub.3 in the zeolitic framework structure is formed; (ii) subjecting the mixture obtained in (i) to crystallization at a crystallization temperature in the range of from 110 to 350 C., preferably in the range of from 190 to 350 C., and for a crystallization time in the range of from 0.1 to 48 h.

Disclosed in certain embodiments are ZSM-5 zeolite microspheres. The ZSM-5 zeolite microspheres may contain substantially no clay or calcined clay material. The ZSM-5 zeolite microspheres may have a ZSM-5 zeolite content of at least 70 wt. %. Disclosed in certain embodiments is a method of forming ZSM-5 zeolite microspheres including treating microspheres with at least one alkali solution.

Disclosed in certain embodiments are ZSM-5 zeolite microspheres. The ZSM-5 zeolite microspheres may contain substantially no clay or calcined clay material. The ZSM-5 zeolite microspheres may have a ZSM-5 zeolite content of at least 70 wt. %. Disclosed in certain embodiments is a method of forming ZSM-5 zeolite microspheres including treating microspheres with at least one alkali solution.

The present invention provides for a process for the production of an aluminosilicate zeolite from fly ash, and in particular but not exclusively, to a process for producing a high silica content zeolite from fly ash without the addition of an external silica source, such as sodium silicate.

The present invention provides for a process for the production of an aluminosilicate zeolite from fly ash, and in particular but not exclusively, to a process for producing a high silica content zeolite from fly ash without the addition of an external silica source, such as sodium silicate.

The present invention provides an amphiphilic molecular sieve containing a hydrophilic group on the outside and a lipophilic group on the inside and a production method thereof. The production method comprises: dispersing the ZSM-5 spherical nano-molecular sieve into toluene, adding thereto an organosilane containing a hydrophilic group and reacting at 40-80 C. for 2-16 h, to obtain a molecular sieve containing a hydrophilic group; placing the molecular sieve containing a hydrophilic group in an aqueous solution of sodium hydroxide and reacting at 50-90 C. for 10-50 min, to obtain a molecular sieve containing a hydrophilic group on the outside; dispersing the molecular sieve containing a hydrophilic group on the outside into toluene, adding thereto an organosilane containing a lipophilic group and reacting at 40-80 C. for 2-12 h, to obtain the amphiphilic molecular sieve containing a hydrophilic group on the outside and a lipophilic group on the inside. The present invention also provides an amphiphilic molecular sieve obtained by the above production method, which contains a hydrophilic group on the outside and a lipophilic group on the inside.

The present invention provides an amphiphilic molecular sieve containing a hydrophilic group on the outside and a lipophilic group on the inside and a production method thereof. The production method comprises: dispersing the ZSM-5 spherical nano-molecular sieve into toluene, adding thereto an organosilane containing a hydrophilic group and reacting at 40-80 C. for 2-16 h, to obtain a molecular sieve containing a hydrophilic group; placing the molecular sieve containing a hydrophilic group in an aqueous solution of sodium hydroxide and reacting at 50-90 C. for 10-50 min, to obtain a molecular sieve containing a hydrophilic group on the outside; dispersing the molecular sieve containing a hydrophilic group on the outside into toluene, adding thereto an organosilane containing a lipophilic group and reacting at 40-80 C. for 2-12 h, to obtain the amphiphilic molecular sieve containing a hydrophilic group on the outside and a lipophilic group on the inside. The present invention also provides an amphiphilic molecular sieve obtained by the above production method, which contains a hydrophilic group on the outside and a lipophilic group on the inside.