C01B39/48

Dewaxing using a molecular sieve catalyst

Methods are provided for using a molecular sieve catalyst for dewaxing formed using a synthesis mixture comprising a morphology modifier. The catalyst may be used, for example, for production of a lubricant base stock. For example, ZSM-48 crystals formed using the morphology modifier (and/or formulated catalysts made using such crystals) can have an increased activity and/or can provide an improved yield during catalytic dewaxing of lubricant base stocks.

Molecular sieve intergrowths of <i>cha </i>and aft having an “<i>sfw</i>-GME tail,” methods of preparation and use

Molecular sieves comprising intergrowths of cha and aft having an “sfw-GME tail”, at least one structure directing agent (SDA) within the framework of the molecular sieve, an intergrowth of CHA and GME framework structures, cha cavities, and aft cavities are described. A first SDA comprising either an N,N-dimethyl-3,5-dimethylpiperidinium cation or a N,N-diethyl-2,6-dimethylpiperidinium cation is required. A second SDA, which can further be present, is a CHA or an SFW generating cation. The amount of the second SDA-2 used can change the proportion of the components in the cha-aft-“sfw-GME tail”. Activated molecular sieves formed from SDA containing molecular sieves are also described. Compositions for preparing these molecular sieves are described. Methods of preparing a SDA containing JMZ-11, an activated JMZ-11, and metal containing activated JMZ-11 are described. Methods of using activated JMZ-11 and metal containing activated JMZ-11 in a variety of processes, such as treating exhaust gases and converting methanol to olefins are described.

Molecular sieve intergrowths of <i>cha </i>and aft having an “<i>sfw</i>-GME tail,” methods of preparation and use

Molecular sieves comprising intergrowths of cha and aft having an “sfw-GME tail”, at least one structure directing agent (SDA) within the framework of the molecular sieve, an intergrowth of CHA and GME framework structures, cha cavities, and aft cavities are described. A first SDA comprising either an N,N-dimethyl-3,5-dimethylpiperidinium cation or a N,N-diethyl-2,6-dimethylpiperidinium cation is required. A second SDA, which can further be present, is a CHA or an SFW generating cation. The amount of the second SDA-2 used can change the proportion of the components in the cha-aft-“sfw-GME tail”. Activated molecular sieves formed from SDA containing molecular sieves are also described. Compositions for preparing these molecular sieves are described. Methods of preparing a SDA containing JMZ-11, an activated JMZ-11, and metal containing activated JMZ-11 are described. Methods of using activated JMZ-11 and metal containing activated JMZ-11 in a variety of processes, such as treating exhaust gases and converting methanol to olefins are described.

ZEOLITE SYNTHESIS
20220401932 · 2022-12-22 ·

The present disclosure provides methods of synthesizing a zeolite with a silica-to-alumina ratio (SAR) of 10 or greater comprising, e.g.: forming a reaction mixture including at least one alumina source, at least one silica source, and at least one organic structure directing agent, wherein the reaction mixture has a solids content of about 10% or greater, and crystallizing the reaction mixture at a temperature of 100° C. or less at atmospheric pressure to form a zeolite.

Process for the production of a zeolitic material via interzeolitic conversion

The present invention relates to a process for the preparation of a zeolitic material SiO.sub.2 and X.sub.2O.sub.3 in its framework structure, wherein X stands for a trivalent element, wherein said process comprises interzeolitic conversion of a first zeolitic material comprising SiO.sub.2 and X.sub.2O.sub.3 in its framework structure, wherein the first zeolitic material has an FER-, TON-, MTT-, BEA-, MEL-, MWW-, MFS-, and/or MFI-type framework structure to a second zeolitic material comprising SiO.sub.2 and X.sub.2O.sub.3 in its framework structure, wherein the second zeolitic material obtained in (2) has a different type of framework structure than the first zeolitic material. Furthermore, the present invention relates to a zeolitic material per se as obtainable and/or obtained according to the inventive process and to its use, in particular as a molecular sieve, as an adsorbent, for ion-exchange, or as a catalyst and/or as a catalyst support.

Process for the production of a zeolitic material via interzeolitic conversion

The present invention relates to a process for the preparation of a zeolitic material SiO.sub.2 and X.sub.2O.sub.3 in its framework structure, wherein X stands for a trivalent element, wherein said process comprises interzeolitic conversion of a first zeolitic material comprising SiO.sub.2 and X.sub.2O.sub.3 in its framework structure, wherein the first zeolitic material has an FER-, TON-, MTT-, BEA-, MEL-, MWW-, MFS-, and/or MFI-type framework structure to a second zeolitic material comprising SiO.sub.2 and X.sub.2O.sub.3 in its framework structure, wherein the second zeolitic material obtained in (2) has a different type of framework structure than the first zeolitic material. Furthermore, the present invention relates to a zeolitic material per se as obtainable and/or obtained according to the inventive process and to its use, in particular as a molecular sieve, as an adsorbent, for ion-exchange, or as a catalyst and/or as a catalyst support.

Intramolecular Pi-Stacking Structure Directing Agents and Molecular Sieves Synthesized Therefrom

A method of making a molecular sieve may include: reacting a source selected from the group consisting of: a source of a tetrahedral element in the presence of a structure directing agent (SDA) selected from the group consisting of: Ar.sup.+-L-Ar, Ar.sup.+-L-Ar-L-Ar.sup.+, Ar.sup.+-L-Ar-L-NR3.sup.+, and ArAr.sup.+-L-Ar.sup.+Ar, where Ar.sup.+ is to a N-containing cationic aromatic ring, Ar is to a non-charged aromatic ring, L is a methylene chain of 3-6 carbon atoms, NR3.sup.+ is to a quaternary ammonium, and ArAr.sup.+ and Ar.sup.+Ar are a fused aromatic ring structure comprising both a N-containing cationic portion and a non-charged portion, to produce the molecular sieve.

Intramolecular Pi-Stacking Structure Directing Agents and Molecular Sieves Synthesized Therefrom

A method of making a molecular sieve may include: reacting a source selected from the group consisting of: a source of a tetrahedral element in the presence of a structure directing agent (SDA) selected from the group consisting of: Ar.sup.+-L-Ar, Ar.sup.+-L-Ar-L-Ar.sup.+, Ar.sup.+-L-Ar-L-NR3.sup.+, and ArAr.sup.+-L-Ar.sup.+Ar, where Ar.sup.+ is to a N-containing cationic aromatic ring, Ar is to a non-charged aromatic ring, L is a methylene chain of 3-6 carbon atoms, NR3.sup.+ is to a quaternary ammonium, and ArAr.sup.+ and Ar.sup.+Ar are a fused aromatic ring structure comprising both a N-containing cationic portion and a non-charged portion, to produce the molecular sieve.

ISOMORPHOUS SUBSTITUTION OF METALS DURING THE SYNTHESIS OF A ZEOLITE FRAMEWORK

The present disclosure relates to a novel staged-synthesis method for introduction of various metals in the structure of zeolite frameworks by isomorphous substitution. This new method is based on a hydrothermal synthesis in which the metal addition to the precursor suspensions (gel) is delayed. This so-called “staged-synthesis method” allows to obtain nanosized silanol highly homo- geneous crystalline zeolite structures with a control of the metal location.

ISOMORPHOUS SUBSTITUTION OF METALS DURING THE SYNTHESIS OF A ZEOLITE FRAMEWORK

The present disclosure relates to a novel staged-synthesis method for introduction of various metals in the structure of zeolite frameworks by isomorphous substitution. This new method is based on a hydrothermal synthesis in which the metal addition to the precursor suspensions (gel) is delayed. This so-called “staged-synthesis method” allows to obtain nanosized silanol highly homo- geneous crystalline zeolite structures with a control of the metal location.