Proposed are a process and a plant for producing a synthesis gas product stream having an adjustable H.sub.2/CO ratio and a pure hydrogen stream, wherein it is provided according to the invention that a substream of a deacidified synthesis gas stream is supplied to a membrane separation plant fitted with a hydrogen-selective membrane and the remaining substream is supplied to a pressure swing adsorption plant, wherein the latter affords a pure hydrogen stream and a fuel gas stream. The hydrogen-enriched permeate stream obtained from the membrane separation is likewise supplied to the pressure swing adsorption plant, thus enhancing the yield of pure hydrogen. The hydrogen-depleted retentate stream obtained from the membrane separation is discharged as a synthesis gas product stream and if of a suitable composition may be utilized as oxo gas.

Systems and methods for direct crude oil upgrading to hydrogen and chemicals including separating an inlet hydrocarbon stream into a light fraction and a heavy fraction comprising diesel boiling point temperature range material; producing from the light fraction syngas comprising H.sub.2 and CO; reacting the CO produced; producing from the heavy fraction and separating CO.sub.2, polymer grade ethylene, polymer grade propylene, C.sub.4 compounds, cracking products, light cycle oils, and heavy cycle oils; collecting and purifying the CO.sub.2 produced from the heavy fraction; processing the C.sub.4 compounds to produce olefinic oligomerate and paraffinic raffinate; separating the cracking products; oligomerizing a light cut naphtha stream; hydrotreating an aromatic stream; hydrocracking the light cycle oils to produce a monoaromatics product stream; gasifying the heavy cycle oils; reacting the CO produced from gasifying the heavy cycle oils; collecting and purifying the CO.sub.2; and processing and separating produced aromatic compounds into benzene and para-xylene.

Systems and methods are provided for integrating a fluidized coking operation, a reverse osmosis operation, a coke gasification operation and/or processes for production of compounds from the synthesis gas generated during the coke gasification. Conventional FLEXICOKING™ processes may produce carbon dioxide emissions and low Joule Flexigas, as well as waste water containing metals and poor quality coke containing metals, which may be expensive to process, or may require sending to other facilities for further processing. The systems and methods described herein address these issues in an advantageous and economical manner, with improved carbon capture, waste upgrade and chemicals production, while providing high value ash (e.g., for recovery of metals such as vanadium, nickel, sodium, iron, and mixtures thereof) and upgraded coke streams.

Apparatuses and methods are provided for generating elemental hydrogen and carbon from a hydrocarbon feed. In some examples, the apparatus can include a first tube and a second tube. The first tube can be configured to carry a hydrocarbon feed along a first flow path. The second tube can be configured to carry a fuel and an oxygen-containing gas along a second flow path, where the first flow path and second flow path are countercurrent. A porous wall can sperate the first tube from the second tube where the porous wall can be configured to allow heat and gas to pass from the second tube to the first tube.

A process for preparing a syngas from a methane comprising gas includes reacting the methane comprising gas with an oxidising gas at an operating temperature in the range of 1150 to 1370° C. by means of non-catalytic partial oxidation. A hot raw syngas mixture having a methane content higher than the methane content in a state of thermodynamic equilibrium at the operating temperature applied is passed through a bed of methane oxidation catalyst for oxidising methane with steam formed in the non-catalytic POX into carbon monoxide and hydrogen. The methane oxidation catalyst has at least one catalytically active metal supported on a refractory oxide support material where soot particles present in the hot raw syngas mixture are retained. The retained soot particles are converted to carbon monoxide. Soot depleted syngas is recovered in a state of thermodynamic equilibrium.

A method for producing methanol includes obtaining reformed gas by subjecting raw material gas containing methane to partial oxidation reforming by use of oxygen; reducing a CO/CO.sub.2 ratio in the reformed gas; and obtaining produced gas containing methanol from the reformed gas with the reduced CO/CO.sub.2 ratio by using any of a fixed-bed reactor and an isothermal reactor.

A process for capturing carbon dioxide includes the steps of mixing a hydrogen stream and a feedstock stream to produce a mixed stream, wherein the feedstock stream includes hydrocarbons, reacting the hydrocarbons and the hydrogen in the primary reactor of the hydroprocessing unit to produce a hydroprocessing product stream and a carbon dioxide stream, wherein the hydroprocessing product stream includes light products, wherein the hydroprocessing unit is further configured to produce ammonium bisulfide, collecting the ammonium bisulfide in the water to produce a sour water, processing the sour water in the waste water unit to produce an ammonia stream, a hydrogen sulfide stream, and a stripped water stream, introducing the ammonia stream to a carbon dioxide recovery system, and separating carbon dioxide from the carbon dioxide stream using the ammonia in the ammonia stream to produce a carbon dioxide product.

A process for producing syngas including at least H.sub.2 and CO. The process includes the steps of a) generating a transition metal carbide by reacting a corresponding transition metal oxide with a fuel to produce a stream of syngas; and b) combining the transition metal carbide with oxygen to oxidize the transition metal carbide to regenerate the corresponding transition metal oxide, thereby producing a gas output comprising at least one or more oxidized carbon compounds and heat for autothermal operation.

A process for producing ammonia and a derivative of ammonia from a natural gas feed comprising conversion of natural gas into a make-up synthesis gas; synthesis of ammonia; use of said ammonia to produce said derivative of ammonia, wherein a portion of the natural gas feed is used to fuel a gas engine; power produced by said gas engine; is transferred to at least one power user of the process, such as a compressor; heat is re-covered from exhaust gas of said gas engine; and at least part of said heat may be recovered as low-grade heat available at a temperature not greater than 200 C., to provide process heating to at least one thermal user of the process, such as CO2 removal unit or absorption chiller; a corresponding plant and method of modernization are also disclosed.

A process and a plant are proposed for producing a synthesis gas including hydrogen and carbon oxides by partial oxidation of carbon-containing fuel in the presence of an oxygen-containing oxidant and a moderator, wherein the obtained raw synthesis gas is laden with soot particles. According to the invention the cooling of the raw synthesis gas is carried out using a crossflow heat exchanger, a shell and tube heat exchanger or a spiral heat exchanger, wherein the carbon-containing input stream or the oxidant stream or the moderator stream or a plurality of these streams serve as the first coolant and are thus preheated before introduction into the partial oxidation plant.