An integrated process for producing a purified and converted synthesis gas and a corresponding plant including initially converting in a synthesis gas generation stage a carbon-containing input material into a raw synthesis gas which in a subsequent CO conversion zone is altered in respect of its H.sub.2/CO ratio and finally sent to a gas scrubbing zone operating according to a physical gas scrubbing process with methanol as the absorption medium in which the content of unwanted gas constituents, in particular of acidic gas constituents, in the synthesis gas is reduced.

A syngas generator is disclosed as an exothermic gas generator that is configured to accommodate high combustion temperatures of a natural gas/oxygen flame. The generator consists of four sections: a heavily insulated combustion chamber, a catalyst chamber, a spray chamber, and a heat exchanger. In an example embodiment, these four sections are arranged in series and are tightly bolted together to form a gas tight system. Natural gas, oxygen and steam are supplied to a burner at the inlet end of the combustion chamber. This mixture is ignited and the resulting hot process gas is then fed into a catalyst bed where it reacts with the steam and is converted to carbon monoxide and hydrogen (syngas). The syngas is fed to a Fischer-Tropsch unit to create liquid fuel.

The present invention provides a process for preparing higher-value products from carbonaceous feedstocks. The process includes converting carbonaceous feedstock in a hydromethanation reactor to a methane-enriched raw product stream, converting the methane-enriched raw product stream to an ammonia synthesis feed gas, then converting the ammonia synthesis feed gas to higher-value products such as ammonia and urea.

Provided are processes for production of hydrogen to be used in various industrial processes, including in processes for production of ammonia and urea. Included are polygeneration processes that result in ultra-low emissions.

A method of producing normally solid, normally liquid and optionally normally gaseous hydrocarbons involves contacting a gas mixture comprising hydrogen and carbon monoxide with a catalyst under elevated temperature and pressure, to convert at least part of the hydrogen and carbon monoxide into hydrocarbons. An effluent is withdrawn from the reactor and subjected to a separation step to form at least a heavy fraction and a light fraction. The heavy fraction comprises normally solid hydrocarbons, while the light fraction comprises unconverted syngas and normally liquid and optionally normally gaseous hydrocarbons. The light fraction is sent to a light ends stripper operating at a temperature of maximally 200 C. to obtain a hydrocarbons fraction comprising normally liquid hydrocarbons. The heavy fraction is subjected to flash evaporation or steam stripping to obtain a hydrocarbon stream of normally solid hydrocarbons (comprising mainly C10+ hydrocarbons).

A burner for producing synthesis gas by partial oxidation of liquid or gaseous, carbon-containing fuels in the presence of an oxygen-containing oxidant and a moderator, which burner can be operated uncooled, i.e. without a fluid coolant being passed through the burner, is proposed. Steam or carbon dioxide or else mixtures of these materials are used as moderator. This is achieved by the feed channels being configured so that mixing of the fuel, the moderator and the oxidant occurs only outside the burner.

Provided is a burner arrangement for producing synthesis gas by non-catalytic or catalytic partial oxidation of fluid or fluidized carbon-containing fuels in the presence of an oxidant and a moderator, including following assemblies: (a) a feeding means for separately feeding three fluid reaction media streams or two fluid and one fluidized reaction media stream into a burner, (b) at least one burner, (c) outer wall of the at least one burner is fluid-tightly connected to a burner mounting plate, (d) a reaction chamber, (e) the at least one burner is insertable into the reaction chamber, and (f) outer wall of the at least one burner and the side of the at least one burner mounting plate facing away from the interior of the reaction chamber are designed to allow cooling by indirect heat exchange with a cooling fluid.

A chemical looping reactor is provided. The reactor comprises a first reduction reactor, a second reduction reactor and a shared oxidation reactor. The shared oxidation reactor is set between the first and second reduction reactors. Therein, the present invention applies interconnected fluidized beds in chemical looping combustion. Single redox is processed with oxygen carrier (oxide of metal like nickel or copper). The first and second reduction reactors individually handle their own reactions and reactants. Thus, in a chemical looping reactor, two different source materials can be handled at the same time. The oxygen carrier can be cycled separately as well for fully releasing oxygen contained within. High-purity carbon dioxide is further obtained. The application can be extended to hydrogen generation. Hence, the present invention simplifies the reaction mechanism, enhances the yield, improves the operation efficiency and reduces the cost.

Process for the synthesis of ammonia from natural gas comprising conversion of a charge of desulphurized natural gas and steam, with oxygen-enriched air or oxygen, into a synthesis gas, and treatment of the synthesis gas with shift reaction and decarbonation, wherein a part of the CO2-depleted synthesis gas, obtained after decarbonation, is separated and used as fuel fraction for one or more furnaces of the conversion section, and the remaining part of the gas is used to produce ammonia.

The invention relates to methods of capturing carbon by microbial fermentation of a gaseous substrate comprising CO into one or more first products which, in turn, may be incorporated into an article of manufacture or one or more second products.