Patent classifications
C01B2203/0255
PROCESS
A process for the manufacture of one or more useful products comprises: gasifying a carbonaceous feedstock comprising waste materials and/or biomass in a gasification zone to generate a raw synthesis gas; supplying at least a portion of the raw synthesis gas to a clean-up zone to remove contaminants and provide a clean synthesis gas; supplying the clean synthesis gas to a first further reaction train to generate at least one first useful product and a tailgas; and diverting selectively on demand a portion of at least one of the carbonaceous feedstock, the clean synthesis gas, the tailgas and the light gas fraction to heat or power generation within the process, in response to external factors to control the carbon intensity of the overall process and enable GHG emission savings.
Integrated GTL process
An integrated process for converting light hydrocarbon gases into products. Pre-packaged equipment such as a gas turbine and process compressors may be used to efficiently integrate the process. The gas turbine may provide all or a portion of the oxygen required in the process as compressed air. The turbine may be configured with a gradual oxidizer that can oxidize the process tail gas and drive the turbine, providing power for the process.
INTEGRATED PARTIAL OXIDATION AND ELECTROLYSIS PROCESS
A system and method for producing hydrogen and/or power at scale. A partial combustion of a carbonaceous gaseous and/or liquid feed with an oxygen-containing feed generates heat for pyrolyzing non-combusted carbonaceous gaseous and/or liquid feed materials to produce an effluent including hydrogen, carbon monoxide, carbon dioxide, water, and nitrogen. Electrolysis powered by a renewable energy source converts water to hydrogen and oxygen for the oxygen-containing feed. Hydrogen is collected from the electrolysis, and also from the effluent, and sent to a hydrogen-based power generator.
Producing high purity hydrogen and carbon monoxide from a hydrocarbon material
Disclosed are apparatuses, systems, methods, and devices for generating hydrogen pyrolysis of hydrocarbons (methane, diesel, JP8, etc.) in a reactor. The reactor includes multiple channels in parallel. A hydrocarbon flows in a channel and decomposes into hydrogen and carbon. Hydrogen gas flows out and some of the carbon will deposit on the channel wall. Once carbon deposition reaches a predetermined level, the hydrocarbon flow stops, and air or oxygen is caused to flow into the channels to oxidize carbon into carbon monoxide or carbon dioxide and supply heat to neighboring channels. Simultaneously, the hydrocarbon will flow into neighboring channels causing decomposition into hydrogen and carbon in the neighboring channels. When the carbon coating in the neighboring channels reaches a predetermined level, the gas flow is switched again to air or oxygen. In this way, each channel alternates between decomposing the hydrocarbon and oxidizing the deposited carbon.
Augmenting syngas evolution processes using electrolysis
Methods and systems related to augmenting syngas production using electrolysis are disclosed. A disclosed method includes harvesting a volume of carbon monoxide from a syngas production system operating on a volume of natural gas, supplying the volume of carbon monoxide to a cathode area of an electrolyzer, and generating, using the volume of carbon monoxide and the electrolyzer, a volume of generated chemicals. The volume of generated chemicals is at least one of: a volume of hydrocarbons, a volume of olefins, a volume of organic acids, a volume of alcohols, and a volume of N-rich organic compounds.
AUGMENTING SYNGAS EVOLUTION PROCESSES USING ELECTROLYSIS
Methods and systems related to augmenting syngas production using electrolysis are disclosed. A disclosed method includes harvesting a volume of carbon monoxide from a syngas production system operating on a volume of natural gas, supplying the volume of carbon monoxide to a cathode area of an electrolyzer, and generating, using the volume of carbon monoxide and the electrolyzer, a volume of generated chemicals. The volume of generated chemicals is at least one of: a volume of hydrocarbons, a volume of olefins, a volume of organic acids, a volume of alcohols, and a volume of N-rich organic compounds.
PROCESS AND APPARATUS FOR PRODUCING LOW-NITROGEN SYNTHESIS GAS FROM NITROGEN-CONTAINING NATURAL GAS
Process and apparatus for producing a low-nitrogen synthesis gas from a natural gas containing nitrogen and carbon dioxide, from which water and carbon dioxide are removed in a first temperature swing adsorption plant and subsequently nitrogen is removed in a cryogenic gas fractionator, to give a low-nitrogen, water-free and carbon dioxide-free natural gas, which is next supplied to a thermochemical conversion, so as to recover a crude syngas comprising hydrogen, carbon monoxide, water and carbon dioxide, from which the low-nitrogen synthesis gas is obtained at least by the removal of water and carbon dioxide in a second temperature swing adsorption plant. The characteristic feature here is that at least a part of the low-nitrogen, water-free and carbon dioxide-free natural gas prior to its thermochemical conversion is used as regenerating gas in the regeneration of the first and/or second temperature swing adsorption plant.
PROCESS AND SYSTEM FOR PRODUCING FUEL
A process and/or system for producing fuel using renewable hydrogen having a reduced carbon intensity. The renewable hydrogen is produced in a hydrogen production process comprising methane reforming, wherein at least a portion of the feedstock for the hydrogen production process comprises upgraded biogas sourced from a plurality of biogas plants. Each of the upgraded biogases is produced in a process that includes collecting biogas comprising methane and carbon dioxide, capturing at least 50% of the carbon dioxide originally present in the collected biogas and producing the upgraded biogas. Storage of the captured carbon dioxide reducing a carbon intensity of the fuel, without having to provide carbon capture and storage of carbon dioxide from hydrogen production.
Process for H2 and syngas production
A process for producing syngas that uses the syngas product from a partial oxidation reactor to provide all necessary heating duties, which eliminates the need for a fired heater. Soot is removed from the syngas using a dry filter to avoid a wet scrubber quenching the syngas stream and wasting the high-quality heat. Without the flue gas stream leaving a fired heater, all of the carbon dioxide produced by the reforming process is concentrated in the high-pressure syngas stream, allowing essentially complete carbon dioxide capture.
PROCESS FOR THE MANUFACTURE OF A USEFUL PRODUCT FROM WASTE MATERIALS AND/OR BIOMASS
The present invention provides a process for the manufacture of a useful product from carbonaceous feedstock of fluctuating compositional characteristics, the process comprising the steps of: continuously providing the carbonaceous feedstock of fluctuating compositional characteristics to a gasification zone; gasifying the carbonaceous feedstock in the gasification zone to obtain raw synthesis gas; recovering at least part of the raw synthesis gas from the gasification zone and supplying at least part of the recovered raw synthesis gas to a partial oxidation zone; equilibrating the H.sub.2:CO ratio of the raw synthesis gas in the partial oxidation zone to obtain equilibrated synthesis gas; recovering at least part of the equilibrated synthesis gas from the partial oxidation zone and treating the gas to remove impurities and generate a fine synthesis gas; optionally adjusting the H.sub.2:CO ratio of at least part of the fine synthesis gas to obtain adjusted fine synthesis gas; and converting the optionally adjusted fine synthesis gas into the useful product in a further chemical reaction requiring a usage ratio; wherein the fine synthesis gas H2:CO ratio is below the usage ratio and wherein any optional adjustment of at least part of the fine synthesis gas H.sub.2:CO ratio is effective to increase the H.sub.2:CO ratio in the fine synthesis gas to a level at, nearer to or above the usage ratio; wherein the H.sub.2:CO ratio of the raw synthesis gas fluctuates during operation of the process as a result of the fluctuating compositional characteristics of the carbonaceous feedstock by a percentage of ±x; and the H.sub.2:CO ratio of the equilibrated synthesis gas does not fluctuate during operation of the process or fluctuates during operation of the process as a result of the fluctuating compositional characteristics of the carbonaceous feedstock by a percentage±y, y being a lower percentage than x.