A method for improving efficiency of an existing ammonia synthesis gas plant or a new ammonia synthesis gas plant by establishing a combination of secondary steam reforming using oxygen from electrolysis of water for the production of ammonia synthesis gas.

An energy storage system includes: a combustion turbine configured to output heated sweep gas; a reformer configured to receive natural gas and steam and to output reformed natural gas; a molten carbonate electrolyzer cell (“MCEC”) comprising an MCEC anode and an MCEC cathode, wherein the MCEC is configured to operate in a hydrogen-generation mode in which: the MCEC anode receives the reformed natural gas from the reformer, and outputs MCEC anode exhaust that contains hydrogen, and the MCEC cathode is configured to receive heated sweep gas from the combustion turbine, and to output MCEC cathode exhaust; and a storage tank configured to receive the MCEC anode exhaust that contains hydrogen.

The invention relates to a chemical reactor and reformer tubes for reforming a first feed stream comprising a hydrocarbon gas and steam. The chemical reactor comprises a shell with a heat source and one or more reformer tubes. The reformer tube is arranged to house catalyst material and is arranged to being heated by the heat source. The reformer tube comprises a first inlet for feeding said first feed stream into a first reforming reaction zone of the reformer tube, and a feed conduct arranged to allow a second feed stream into a second reforming reaction zone of the reformer tube. The second reforming reaction zone is positioned downstream of the first reforming reaction zone. The feed conduct is configured so that the second feed stream is only in contact with catalyst material in the second reforming reaction zone. The invention also relates to a process of producing CO rich synthesis gas at low S/C conditions.

A process and/or system for producing fuel that includes providing biogas, removing carbon dioxide from the biogas, transporting the upgraded biogas to a hydrogen plant; providing the transported upgraded biogas and fossil-based natural gas as feedstock for hydrogen production. The carbon intensity of the fuel is less than 11 gCO.sub.2-eq/MJ, at least in part because carbon dioxide removed from the biogas and carbon dioxide from hydrogen production is captured and stored.

High purity hydrogen is produced by a steam reforming hydrogen production unit with at least one of a bayonet reactor for reforming steam and a hydrocarbon, a recuperative burner, and a regenerative burner such that the steam reforming unit produces little or no steam in excess of the steam reforming process requirements. High purity hydrogen is separated from the syngas exiting the reformer via a pressure swing adsorption unit and combined with high purity nitrogen from an air separation unit as feedstock to a Haber process ammonia synthesis unit. Compressors for the ammonia synthesis unit are driven by higher efficiency drivers than are possible using the low temperature steam conventionally exported from a steam reforming unit. Compression power requirements are reduced.

The present disclosure is generally directed to a water processing system. In some embodiments, the water processing system may be configured to generate a potassium salt, such as potassium nitrate, an ammonium salt, such as ammonium nitrate, or both. In some embodiments, the water processing system may be at least partially powered by renewable energy, such as by using a liquid storage system that is at least partially underground. In some embodiments, the water processing system may be configured to reuse certain greenhouse emissions to improve performance of power generation systems associated with the water processing system.

A process and/or system for producing fuel using renewable hydrogen having a reduced carbon intensity. The renewable hydrogen is produced in a hydrogen production process comprising methane reforming, wherein at least a portion of the feedstock for the hydrogen production process comprises upgraded biogas sourced from a plurality of biogas plants. Each of the upgraded biogases is produced in a process that includes collecting biogas comprising methane and carbon dioxide, capturing at least 50% of the carbon dioxide originally present in the collected biogas and producing the upgraded biogas. Storage of the captured carbon dioxide reducing a carbon intensity of the fuel, without having to provide carbon capture and storage of carbon dioxide from hydrogen production.

A process for producing syngas that uses the syngas product from a partial oxidation reactor to provide all necessary heating duties, which eliminates the need for a fired heater. Soot is removed from the syngas using a dry filter to avoid a wet scrubber quenching the syngas stream and wasting the high-quality heat. Without the flue gas stream leaving a fired heater, all of the carbon dioxide produced by the reforming process is concentrated in the high-pressure syngas stream, allowing essentially complete carbon dioxide capture.

Systems and methods are provided for using a reverse-flew reactor (or another reactor with flows in opposing directions at different parts of a process cycle) as part of a reaction system for production of ammonia and/or urea. Using a reverse flow reactor as part of an ammonia production process can provide a variety of advantages, including direct heating of the reaction environment, and simplified generation of multiple high-purity reagent streams for ammonia and/or urea synthesis.

A method for heating a feed of natural gas, used as feed for a steam reformer of an ammonia production system, wherein the system comprises a steam reformer, operably connected to a heat recovery unit comprising at least two heating coils maintained at a different temperature, wherein the feed of natural gas passes through the at least two heating coils, the method comprising: a) recovering heat in the heat recovery unit from the ammonia production system and b) exchanging at least part of the heat recovered in step a) with at least a portion of the feed of natural gas, thereby obtaining a heated feed of natural gas, wherein the feed of natural gas does not comprise steam.