Processes for activating precious metal-containing catalysts. The processes can decrease the amount of high purity hydrogen required for starting up a catalytic conversion process such as transalkylation of heavy aromatics, without detrimental impact to the metal activity. The processes can include a low temperature treatment step with a high purity first gas, such as hydrogen generated by electrolysis and/or reformer hydrogen diluted with high purity inert gas, and a high temperature treatment step with a low purity second gas such as the reformer hydrogen. Also, the processes can include mixing a hydrogen gas of high or low purity with a high purity inert gas to form a gas mixture with a proportion of hydrogen no less than 2% and a reduced carbon monoxide concentration relative to the low purity hydrogen, and contacting the catalyst with the gas mixture.

A processing facility is provided. The processing facility includes an asphaltenes and metals (AM) removal system configured to process a feed stream to produce a power generation stream, a hydroprocessing feed stream, and an asphaltenes stream. A power generation system is fed by the power generation feed stream. A hydroprocessing system is configured to process the hydroprocessing feed stream to form a gas stream and a liquid stream. A hydrogen production system is configured to produce hydrogen, carbon monoxide and carbon dioxide from the gas feed stream. A carbon dioxide conversion system is configured to produce synthetic hydrocarbons from the carbon dioxide, and a cracking system is configured to process the liquid feed stream.

A method for generating a gas-product includes: a) providing a first part of a feed stream; b) providing a second part of a feed stream; c) combining the first part of the feed stream with the second part of the feed stream into the feed stream; d) heating at least one of: the first part of the feed stream, the second part of the feed stream before step c, the feed stream after step c; e) conducting the feed stream into a reactor; f) reacting the feed stream into the gas-product. To reduce investment and in particular the footprint of the machine step d) is at least partly performed by compressing the respective stream by a supersonic compressor such that the respective stream is heated.

A process is provided for increasing the recovery of high-purity hydrogen from a steam cracking process in situations where byproduct methane yield is high relative to hydrogen. After a hydrocarbon gas stream is sent through a cold box and demethanizer, a small proportion of methane is sent through a pressure swing adsorption unit separately from a gas stream that contains hydrogen to increase high-purity hydrogen recovery by about 6%.

Pressure swing adsorption process for reducing fluctuations in the flow rate of tail gas from the adsorption unit. The flow rate of the stream of blowdown gas is regulated responsive signals from a sensor measuring the pressure and/or flow rate of the tail gas comprising the blowdown gas and purge gas effluent before the tail gas is introduced into a surge vessel.

A petroleum residue stream is heated and reacted with an oxygen stream and a carbon dioxide stream in a gasification unit to produce syngas. At least a portion of the carbon monoxide is converted into carbon dioxide to produce shifted syngas. At least a portion of the shifted syngas is separated to produce a syngas feed stream. At least a portion of the syngas feed stream is converted into methanol. At least a portion of the methanol is converted into one or more alkenes (olefins). At least a portion of the methanol is reacted with carbon monoxide to produce acetic acid. Carbon dioxide produced in the process can be recycled to the gasification unit to facilitate the production of the syngas.

A plant and a method are provided in which a first feed including hydrocarbons is subjected to electrical steam methane reforming (e-SMR) to generate a first syngas stream. An upgrading section receives the syngas stream and generates a first product stream and an off-gas stream from the syngas stream. A power generator receives at least a portion of the off-gas stream and/or a portion of said first product stream from the upgrading section and/or a portion of said first feed and generates a second electricity flow. At least a portion of the second electricity flow is arranged to provide at least a part of the first electricity flow to the e-SMR reactor.

Disclosed herein is a gas separation section for separating a first gas from one or more other gasses in a separation device, the gas separation section comprising: a first membrane that is substantially planar; a second membrane that is substantially planar; a first substrate that has a first surface and a second surface, wherein the second surface of the first substrate is on an opposite side of the first substrate than the first surface of the first substrate; a second substrate that has a first surface and a second surface, wherein the second surface of the second substrate is on an opposite side of the second substrate than the first surface of the second substrate; and a mesh that is arranged between the second surface of the first substrate and the second surface of the second substrate; wherein: the first substrate and the second substrate are sintered plates; the first membrane is on the first surface of the first substrate; the second membrane is on the first surface of the second substrate; the first and second membranes are both permeable by at least a first gas and not permeable by one or more other gasses; the thickness of the first membrane in a direction orthogonal to the plane of the first membrane is less than 10 micrometres; and the thickness of the second membrane in a direction orthogonal to the plane of the second membrane is less than 10 micrometres. Embodiments provide an improved gas separation device over known techniques. Advantages of the separation device according to embodiment include improved performance, easy implementation, a modular design and a scalable design.

A process for the production of hydrogen comprises: a first steam reforming step of a feedstock containing hydrocarbons to obtain a first synthesis gas; a first synthesis gas shift and cooling step on the first synthesis gas; a separation step for separating the first synthesis gas into a high concentration hydrogen stream and a tail gas stream; a second low pressure steam reforming step performed on the tail gas to obtain a second synthesis gas; a second synthesis gas shift and cooling step on the second synthesis gas; a CO2 removal step performed on the stream of hydrogen and carbon dioxide exiting the second synthesis gas shift and cooling step in order to separate a CO2 stream from a fuel grade hydrogen stream; a step of feeding at least a part of the fuel grade hydrogen stream to the first steam reforming step.

Hydrogen generation assemblies, hydrogen purification devices, and their components, and methods of manufacturing those assemblies, devices, and components are disclosed. In some embodiments, the devices may include an insulation base having insulating material and at least one passage that extends through the insulating material. In some embodiments, the at least one passage may be in fluid communication with a combustion region.