A process for production of ammonia includes: providing a reaction stream including carbon monoxide and hydrogen; passing the reaction stream and steam over a water gas shift catalyst in a catalytic shift reactor, forming a shifted gas mixture depleted in carbon monoxide and enriched in hydrogen; passing the shifted gas mixture with an oxygen-containing gas over a selective oxidation catalyst at ≧175° C., forming a selectively oxidized gas stream with a portion of the carbon monoxide converted to carbon dioxide; removing some of the carbon dioxide from the selectively oxidized gas stream in a carbon dioxide removal unit; passing the carbon dioxide depleted stream over a methanation catalyst in a methanator to form a methanated gas stream, optionally adjusting its hydrogen:nitrogen molar ratio to form an ammonia synthesis gas; and passing the ammonia synthesis gas over an ammonia synthesis catalyst in an ammonia converter to form ammonia.

A method for producing a synthesis gas for use in the production of a hydrocarbon product, particularly a synthetic fuel, the method including the steps of: providing a hydrocarbon feed gas; optionally, purifying the hydrocarbon feed gas in a gas purification unit; optionally, prereforming the hydrocarbon feed gas together with a steam feedstock in a prereforming unit; carrying out steam methane reforming in a reforming reactor heated by means of an electrical power source; providing the synthesis gas to a synthetic fuel synthesis unit, preferably a Fischer-Tropsch synthesis unit, for converting the synthesis gas into hydrocarbon product and producing a tail gas. Also, a system for producing a synthesis gas for use in the production of a hydrocarbon product, particularly a synthetic fuel.

A hydrocarbon is reacted with water in the presence of a catalyst to form hydrogen, carbon monoxide, and carbon dioxide. Hydrogen is selectively allowed to pass through a hydrogen separation membrane to a permeate side of a reactor, while water and carbon-containing compounds remain in a retentate side of the reactor. An outlet stream is flowed from the retentate side to a heat exchanger. The outlet stream is cooled to form a cooled stream. The cooled stream is separated into a liquid phase and a vapor phase. The liquid phase is flowed to the heat exchanger and heated to form steam. The vapor phase is cooled to form condensed water and a first offgas stream. The first offgas stream is cooled to form condensed carbon dioxide and a second offgas stream. The steam and the second offgas stream are recycled to the reactor.

The disclosure relates to methods, systems, and apparatus arranged and designed for converting non-methane hydrocarbon gases into multiple product gas streams including a predominately hydrogen gas stream and a predominately methane gas steam. Hydrocarbon gas streams are reformed, cracked, or converted into a synthesis gas stream and methane gas stream by receiving a volume of flare gas or other hydrocarbon liquid or gas feed, where the volume of hydrocarbon feed includes a volume of methane and volume of nonmethane hydrocarbons. The hydrogen contained in the syngas may be separated into a pure hydrogen gas stream. A corresponding gas conversion system can include a super heater to provide a hydrocarbon feed/steam mixture, a heavy hydrocarbon reactor for synthesis gas formation, and a hydrogen separator to recover the hydrogen portion of the synthesis gas.

An apparatus for generating hydrogen from solid carbonaceous feed stock for production of electricity, chemicals, or fuels using all-steam gasification includes a micronized char preparation system comprising a devolatilizer and an indirect all-steam gasifier generating syngas. A syngas cooler is configured to at least partial quench the syngas and can to produce steam. A syngas clean up system removes ash and residual carbon, a carbon-capture system includes a water gas shift system and CO.sub.2 removal system. A pressure swing absorber (PSA) generating tailgas. An oxygen-fueled burner receives tailgas from the PSA and provides heat to a sorbent enhanced reformer (SER) battery limit system. A hydrogen cooler receives tailgas from the PSA that provides heat to the SER battery limit system. A CO.sub.2 cooler receives tailgas from the PSA that providing heat to the sorbent enhanced reformer battery limit system.

Methods and systems for producing carbon-negative hydrogen and renewable natural gas from biomass are included herein. In an embodiment, the method may include gasifying biomass in a gasification unit to form a first stream comprising syngas. The syngas may include methane, hydrogen, carbon dioxide, carbon monoxide, ethylene, and water. The method may also include reacting the carbon monoxide with water in the presence of a catalyst to form a second stream. The second stream may include a greater hydrogen concentration than the first stream. The method may further include separating at least a portion of the second stream to form a hydrogen stream and a natural gas stream. The hydrogen stream may have a greater concentration of hydrogen than the second stream. The natural gas stream may have a greater concentration of methane than the second stream.

The invention provides a process for producing a fermentable gas stream from a gas source that contains one or more constituent which may be harmful to the fermentation process. To produce the fermentable gas stream, the gas stream is passed through a specifically ordered series of removal modules. The removal modules remove and/or convert various constituents found in the gas stream which may have harmful effects on downstream removal modules and/or inhibitory effects on downstream gas fermenting microorganisms. At least a portion of the fermentable gas stream is preferably capable of being passed to a bioreactor, which contains gas fermenting microorganisms, without inhibiting the fermentation process.

A process for membrane separation of a mixture containing as main, or even major, components hydrogen and carbon dioxide and also at least one other component, for example chosen from the following group: carbon monoxide, methane and nitrogen, including: heating of the mixture in the heat exchanger, permeation of the reheated mixture in a first membrane separation unit making it possible to obtain a first permeate which is a hydrogen and carbon dioxide enriched relative to the mixture, and a first residue which is hydrogen and carbon dioxide lean, permeation of the first residue in a second membrane separation unit making it possible to obtain a second residue, at least one portion of the first permeate is compressed in a booster compressor and the second residue is expanded in a turbine, the booster compressor being driven by the turbine.

A method of producing fuel that includes providing a feed comprising natural gas, a portion of which is renewable natural gas, to a steam methane reformer in a hydrogen production unit. The feed includes a first portion that is converted to syngas and a second portion that passes through the steam methane reformer unconverted. The unconverted feed is directed to one or more burners of the steam methane reformer as fuel. The renewable natural gas is apportioned such that the first portion of the feed, which is feedstock, has a larger renewable fraction than the second portion, which is fuel. Apportioning a higher renewable fraction to the portion of the feed that is converted increases the yield of renewable content.

Method and plant for generating a synthesis gas which consists mainly of carbon monoxide and hydrogen and has been freed of acid gases, proceeding from a hydrocarbonaceous fuel, and air and steam, wherein low-temperature fractionation separates air into an oxygen stream, a tail gas stream and a nitrogen stream, wherein the tail gas stream and the nitrogen stream are at ambient temperature and the nitrogen stream is at elevated pressure, wherein the hydrocarbonaceous fuel, having been mixed with the oxygen stream and steam at elevated temperature and elevated pressure, is converted to a synthesis gas by a method known to those skilled in the art, and wherein acid gas is subsequently separated therefrom by low-temperature absorption in an absorption column, wherein the nitrogen stream generated in the fractionation of air is passed through and simultaneously cooled in an expansion turbine and then used to cool either the absorbent or the coolant circulating in the coolant circuit of the compression refrigeration plant.