A high-pressure steam stream produced from the waste heat recovery system of a syngas producing unit may be superheated and then supplied to a steam turbine in a hydrocarbon production plant to produce an expanded steam stream and shaft power. A portion of the expanded stream can be fed into the reforming reactor in the syngas producing unit. The shaft power can be used to drive compressors and pumps in an olefins production plant. Considerable energy efficiency and capital investment savings can be realized by such steam integration compared to running the olefins production plant separately.

A reforming method may include: reforming a hydrocarbon with steam plasma to generate a first synthetic gas, which includes hydrogen and carbon dioxide, from the hydrocarbon; cooling the first synthetic gas to a predetermined temperature, removing water vapor included in the first synthetic gas, and separating hydrogen from the first synthetic gas; reforming the first synthetic gas, from which hydrogen is separated, and a hydrocarbon with steam plasma to generate hydrogen, and generating a second synthetic gas in which carbon dioxide is decreased; and cooling the second synthetic gas to a predetermined temperature, removing water vapor included in the second synthetic gas, and separating hydrogen from the second synthetic gas.

The present invention describes a processes, systems, and catalysts for the utilization of carbon dioxide into high quality synthesis gas that can then be used to produce fuels (e.g., diesel fuel) and chemicals. In one aspect, the present invention provides a process for the conversion of a feed gas comprising carbon dioxide and hydrogen to a product gas comprising carbon monoxide and water.

A method that combines a fuel cell with a Gas Recovery Unit (GRU) to a methanol plant to produce methanol at near zero GHG emissions. The fuel cell generates steam, carbon dioxide and electricity. A GRU unit condenses, separates, recovers, pressurizes and reheats the fuel cell anode exhaust stream. The GRU prepares a stream of natural gas and steam to feed the fuel cell anode and a stream of carbon dioxide and air to feed the fuel cell cathode. The GRU also prepares streams of carbon dioxide and steam as reactants for the stoichiometric mixture with natural gas to produce synthesis gas in an electric catalytic reformer at a methanol plant. The electric catalytic reformer uses electricity, steam and/or carbon dioxide reactants produced by the fuel cell to produce synthesis gas for conversion to methanol with low GHG emissions.

A process for producing low or no carbon intensity hydrogen. In one embodiment, the process includes the step of pretreating a hydrocarbon gas stream. The pretreated hydrocarbon gas stream is fed into a reformer. The pretreated hydrocarbon gas steam is heated in the reformer to produce a synthesis gas stream and a flue gas stream. The flue gas stream is fed to a waste heat recovery section. Waste heat is recovered to increase the thermal efficiency of the process. The synthesis gas stream is fed to a shift gas reactor. Carbon monoxide from the synthesis gas stream in the shift gas reactor is converted to produce hydrogen and carbon dioxide. The carbon dioxide is separated from the synthesis gas stream and the hydrogen is separated. In another embodiment, the carbon dioxide is captured following the hydrogen separation. In another embodiment, the carbon dioxide is captured from the flue gas.

Embodiments of the invention relate to systems and methods for cracking hydrocarbons into hydrogen gas and carbon using heating of a fluidized bed. The systems and methods utilize electrically conductive carbon or graphite particles as a fluidized bed material for heating hydrocarbon feedstock to at least a pyrolysis temperature. The electrically conductive carbon, graphite, or other particles may be heated by electrically powered sources that include induction heating, microwave heating, millimeter wave heating, joule heating and/or plasma heating. Combustion heating may also be employed in varying amounts with varying combinations of electrically powered heating sources.

A reactor for carrying out a chemical reaction, which has a reactor vessel and one or more reaction tubes, wherein power input elements for electrical heating of the reaction tube(s) are guided into the reactor vessel. It is provided that the power input elements each have a rod-shaped section that, in each case, runs at a wall passage through a wall of the reactor vessel in such a way that a connection chamber into which the rod-shaped sections project is arranged outside the reactor vessel and adjacently to the wall of the reactor vessel through which the rod-shaped sections run at their wall passages, and that cooling panels through which a cooling fluid can flow are provided in the connection chamber and are arranged between at least two or between at least two groups of the rod-shaped sections that project into the connection chamber.

Process and plant for producing a synthesis gas by catalytic steam reforming of a hydrocarbon feedstock in a steam reforming unit, wherein water is removed from the synthesis gas as a process condensate, wherein boiler feed water is introduced in the process, and wherein said process or plant produces at least two separate steam streams: a pure steam which is generated from at least a portion of said boiler feed water by the cooling of synthesis gas, and a process steam which is generated by evaporating at least a portion of the process condensate by using synthesis gas, optionally together with pure steam and/or flue gas from the steam reforming unit.

Provided is a hydrogen supply system that supplies hydrogen. The hydrogen supply system includes: a dehydrogenation reaction unit that subjects a raw material including a hydride to a dehydrogenation reaction to obtain a hydrogen-containing gas; a heating mechanism that heats the dehydrogenation reaction unit by using electric power; and an electric power supply unit that supplies at least one of electric power based on renewable energy and electric power based on thermal power generation equipped with carbon dioxide capture and storage to the heating mechanism.

A fuel cell system anode tail gas oxidizer (ATO) includes an inner ATO wall, an outer ATO wall, and a first catalyst ring disposed in a chamber formed between the inner ATO wall and the outer ATO wall. The first catalyst ring includes an inner wall, an outer wall, and a matrix disposed between the inner wall and the outer wall and loaded with an oxidation catalyst.