A reactor system for carrying out steam reforming of a feed gas comprising hydrocarbons, including: a structured catalyst arranged for catalyzing steam reforming of a feed gas including hydrocarbons, the structured catalyst including a macroscopic structure of electrically conductive material, the macroscopic structure supporting a ceramic coating, wherein the ceramic coating supports a catalytically active material; a pressure shell housing the structured catalyst; heat insulation layer between the structured catalyst and the pressure shell; at least two conductors electrically connected to the macroscopic structure and to an electrical power supply placed outside the pressure shell, wherein the electrical power supply is dimensioned to heat at least part of the structured catalyst to a temperature of at least 500° C. by passing an electrical current through the macroscopic structure. Also, a process for steam reforming of a feed gas comprising hydrocarbons.

The invention relates to a structured catalyst for catalyzing steam methane reforming reaction in a given temperature range T upon bringing a hydrocarbon feed gas into contact with the structured catalyst. The structured catalyst comprises a macroscopic structure, which comprises an electrically conductive material and supports a ceramic coating. The macroscopic structure has been manufactured by 3D printing or extrusion and subsequent sintering, wherein the macroscopic structure and the ceramic coating have been sintered in an oxidizing atmosphere in order to form chemical bonds between the ceramic coating and the macroscopic structure. The ceramic coating supports catalytically active material arranged to catalyze the steam methane reforming reaction, wherein the macroscopic structure is arranged to conduct an electrical current to supply an energy flux to the steam methane reforming reaction. The invention moreover relates to methods of manufacturing the structured catalyst and a system using the structured catalyst.

A reactor system for carrying out an endothermic reaction of a feed gas, including: a structured catalyst arranged for catalyzing the endothermic reaction of a feed gas, the structured catalyst including a macroscopic structure of electrically conductive material, the macroscopic structure supporting a ceramic coating, wherein the ceramic coating supports a catalytically active material; a pressure shell housing the structured catalyst; heat insulation layer between the structured catalyst and the pressure shell; at least two conductors electrically connected to the electrically conductive material and to an electrical power supply placed outside the pressure shell, wherein the electrical power supply is dimensioned to heat at least part of said structured catalyst to a temperature of at least 200° C. by passing an electrical current through the electrically conductive material. Also, a process for performing an endothermic reaction of a feed gas.

A reformer furnace having a reaction space formed with reaction tubes, a firing space fitted with burners and a flue gas channel in fluid connection with the firing space. The burners are arranged at a first end face of the reformer furnace and produce flames oriented towards a second end face to fire the reaction tubes. The flue gas channel has a transition region and a withdrawal region, wherein the flue gas channel is connected to the second end face of the firing space via the transition region and the transition region of the flue gas channel has a reduced channel diameter compared to the withdrawal region of the flue gas channel. The transition region has a constriction relative to the withdrawal region which results in a hydraulic decoupling between the firing space and the withdrawal region of the flue gas channel.

The present invention relates to a monolith catalyst for carbon-dioxide/methane reforming and a method of manufacturing the same, and more particularly to a novel monolith catalyst for a reforming reaction having improved thermal durability, configured such that a sintering inhibiting layer is formed by coating the surface of a monolith support with at least one element selected from the group consisting of Group 2, 3, 6, 13, 15 and 16 elements among elements in Period 3 or higher and an active catalyst layer is formed on the sintering inhibiting layer, thereby preventing carbon deposition and catalyst deactivation due to deterioration even upon reaction at high temperatures.

Systems and methods are provided for using oxycombustion to provide heat within a reverse flow reactor environment. The oxygen for the oxycombustion can be provided by oxygen stored in an oxygen storage component in the reactor. By using an oxygen storage component to provide the oxygen for combustion during the regeneration step, heat can be added to a reverse flow reactor while reducing or minimizing addition of diluents and while avoiding the need for an air separation unit. As a result, a regeneration flue gas can be formed that is substantially composed of CO.sub.2 and/or H.sub.2O without requiring the additional cost of creating a substantially pure oxygen-containing gas flow.

A reforming reactor for an endothermic process including a plurality of reformer tubes allowing a flow of hydrocarbons and at least one further fluid inside the tubes is provided. Wherein the reformer tubes contain in their interior a catalyst for the conversion of the hydrocarbons and the at least one further fluid to synthesis gas, and a means for heating the reformer tubes. Wherein at least a portion of the plurality of reformer tubes is provided with one or more elements for enlarging the outer surface area of a reformer tube, and the catalyst includes a structured catalyst. Also an endothermic process for the production of synthesis gas, including allowing a flow of hydrocarbons and at least one further fluid inside a plurality of reformer tubes, and heating the plurality of reformer tubes to convert said hydrocarbons and the at least one further fluid to synthesis gas.

The present invention provides lanthanide-supported transition metal catalysts synthesized using high-nitrogen energetic precursors; processes for the preparation of said catalysts and for coating inert ceramic monoliths with said catalysts; and uses thereof, e.g., in reforming of methane.

A synthesis gas plant for producing synthesis gas, said synthesis gas plant including an electrically heated reforming reactor system including a first catalyst active for catalyzing steam methane reforming reaction, said electrically heated reforming reactor system being arranged to receive a feed gas comprising hydrocarbons and outletting a first synthesis gas stream. The synthesis gas plant also includes a post converter downstream the electrically heated reforming reactor system, said post converter housing a second catalyst active for catalyzing steam methane reforming/methanation reactions and reverse water gas shift reaction, said post converter being arranged to receive at least part of said first synthesis gas stream and outletting a second synthesis gas stream. Furthermore, the synthesis gas plant includes means for adding a heated CO.sub.2 rich gas stream to the at least part of the first synthesis gas stream upstream the post converter and/or into the post converter.

An engine system for internal combustion and reformation of a fuel includes an engine, and a reforming reactor. The engine comprising an intake manifold for receiving a first fuel and an exhaust manifold for releasing an exhaust gas. The reforming reactor includes a first end portion, a second end, a wall having an outer surface and an inner surface. The inner surface defines an interior cavity for receiving the first fuel, a second fuel, reactants for the first fuel, or combinations thereof. The exhaust manifold of the system is sized and shaped for receiving a portion of the reforming reactor such that the exhaust gas flows along a surface of the reforming reactor within the exhaust manifold.