The present invention relates to a revamp method for increasing the front-end capacity of a plant comprising a reforming section, wherein a feed is reformed in at least one reforming step to a reformed stream comprising CH.sub.4, CO, CO.sub.2, H.sub.2 and H.sub.2O a shift section wherein the reformed stream is shifted in a shift reaction in at least a high temperature shift step,
said method comprising the steps of In the High temperature shift step exchanging an original Fe-based catalyst with a non-Fe-based catalyst Increasing the feed flow to the reforming section, and The HTS step is carried out at a reduced steam/dry-gas ratio (S/DG) compared to an original S/DG in the original HTS step with the original Fe-based catalyst.

In a process for steam reforming of oxygenates, especially at low steam-to-carbon (S/C) ratios, a feed gas containing oxygenates, such as ethanol, is converted into syngas over a ternary carbide catalyst. Then the reformed gas is either transformed into desired chemicals or mixed into the feed stream to the reformer in a plant, such as an ammonia or methanol plant. The preferred ternary carbide is nickel zinc carbide.

A syngas generator is disclosed as an exothermic gas generator that can accommodate high combustion temperatures of a natural gas/oxygen flame. The generator consists of four sections: a heavily insulated combustion chamber, a catalyst chamber, a spray chamber, and a heat exchanger. These four sections may be arranged in series and tightly bolted together to form a gas-tight system. Natural gas, oxygen and steam are supplied to a burner at the inlet end of the combustion chamber. This mixture is ignited and the resulting hot process gas is then fed into a catalyst bed where it reacts with the steam and is converted to carbon monoxide and hydrogen (syngas). The syngas is fed to a Fischer-Tropsch unit to create liquid fuel.

A device for processing waste is described herein that comprises an ion generator, a furnace chamber, a heat exchanger, a pollution control system, and a chimney. The ion generator converts atmospheric air into an ionized gas and the furnace chamber thermally decays the waste by combining the waste with a product of an interaction of the ionized gas and heat generated by the furnace chamber. The heat exchanger cools the excess gas. A wet scrubber system removes heavy metals and/or acid gases from the cooled excess gas to generate scrubbed excess gas, and a fixed bed coke system detoxifies the scrubbed excess gas by converting carbon monoxide, water, and steam in the scrubbed excess gas to carbon dioxide and hydrogen, and removing remaining acid gas, a remaining heavy metal, and/or a remaining dioxin from the scrubbed excess gas. The chimney transfers remaining scrubbed excess gas out of the device.

Systems and methods are provided for using oxycombustion to provide heat within a reverse flow reactor environment. The oxygen for the oxycombustion can be provided by oxygen stored in an oxygen storage component in the reactor. By using an oxygen storage component to provide the oxygen for combustion during the regeneration step, heat can be added to a reverse flow reactor while reducing or minimizing addition of diluents and while avoiding the need for an air separation unit. As a result, a regeneration flue gas can be formed that is substantially composed of CO.sub.2 and/or H.sub.2O without requiring the additional cost of creating a substantially pure oxygen-containing gas flow.

The present disclosure provides an integrated process and a Cu/Zn-based catalyst system for synthesizing methanol from CO.sub.2 and generating electricity from hydrocarbon feedstock. The process includes steps of gasifying hydrocarbon feedstock into syngas by using oxygen and using the produced syngas as a fuel in a power generation unit, reusing a first part of an exhaust stream of the power generation unit as a reactant in the gasification unit. Using a second part of the said exhaust stream as a reactant for methanol synthesis in a methanol reactor, wherein, the second part is treated to separate CO.sub.2 and water, and CO.sub.2 is used as the reactant for methanol synthesis. Operating an electrolyzer during non-peak hours to produce hydrogen, wherein, a required stoichiometric ratio of the produced hydrogen is transferred into the methanol reactor for methanol synthesis, wherein, a Cu/Zn-based catalyst system is used for methanol synthesis through a direct hydrogenation reaction of CO.sub.2.

Hydrogen-producing fuel processing systems and related methods. The systems include a hydrogen-producing region configured to produce a mixed gas stream from a feedstock stream, a hydrogen-separation membrane module having at least one hydrogen-selective membrane and configured to separate the mixed gas stream into a product hydrogen stream and a byproduct stream, and an oxidant delivery system configured to deliver an oxidant-containing stream to the hydrogen-separation membrane module in situ to increase hydrogen permeance of the hydrogen-selective membrane. The methods include operating a hydrogen-producing fuel processing system in a hydrogen-producing regime, and subsequently operating the hydrogen-producing fuel processing system in a restoration regime, in which an oxidant-containing stream is delivered to the hydrogen-separation membrane module in situ to expose the at least one hydrogen-selective membrane to the oxidant-containing stream to increase the hydrogen permeance of the at least one hydrogen-selective membrane.

Disclosed is a supported nanoparticle catalyst, methods of making the supported nanoparticle 5 catalysts and uses thereof. The supported nanoparticle catalyst includes catalytic metals M1, M2, M3, and a support material. M1 and M2 are different and are each selected from nickel (Ni), cobalt (Co), manganese (Mn), iron (Fe), copper (Cu) or zinc (Zn), wherein M1 and M2 are dispersed in the support material. M3 is a noble metal deposited on the surface of the nanoparticle catalyst and/or dispersed in the support material. The nanoparticle catalyst is 10 capable of producing hydrogen (H2) and carbon monoxide (CO) from methane (CH4) and carbon dioxide (CO2).

A method of dry reforming of methane (CH.sub.4) is provided. The method includes contacting at a temperature of 500 to 1000 degree Celsius (° C.) a reactant gas mixture including methane and carbon dioxide (CO.sub.2) with a bimetallic supported catalyst. The bimetallic supported catalyst includes a porous catalyst support and a bimetallic catalyst. The porous catalyst support includes aluminum oxide (Al.sub.2O.sub.3) and magnesium oxide (MgO). The bimetallic catalyst includes nickel (Ni) and copper (Cu) disposed on the porous catalyst support. The method further includes collecting a product gas mixture including hydrogen (H.sub.2) and carbon monoxide (CO). The bimetallic supported catalyst includes 8 to 16 weight percent (wt. %) nickel and 2 to 14 wt. % copper, each based on a total weight of bimetallic supported catalyst.

The present invention deals with catalysts for the conversion of CO by the shifting reaction of high temperature water gas, free from chromium and iron, consisting of alumina promoted by potassium, by zinc and copper oxides and in a second embodiment also additionally nickel. The catalysts thus prepared maintain high CO conversion activity, not having the environmental limitations or operating limitations with low excess steam in the process, which exist for catalysts in accordance with the state of the art. Such catalysts are used in the hydrogen or synthesis gas production process by the steam reforming of hydrocarbons, allow the use of low steam/carbon ratios in the process, exhibiting high activity and stability to thermal deactivation and lower environmental restrictions for production, storage, use and disposal, than the industrially used catalysts based on iron, chromium, and copper oxides.