The present disclosure relates to a low temperature method for the production of pure hydrogen using a methane rich stream as raw material, and to perform in-situ catalyst regeneration. The process involves the decomposition of methane into COx-free hydrogen in an electrochemical/chemical membrane/chemical reactor or chemical fluidised reactor. As the methane decomposition reaction progresses, carbon structures (whiskers) are accumulated at the catalyst surface leading eventually to its deactivation. The catalyst regeneration is achieved using a small fraction of the produced hydrogen to react with carbon formed at the catalyst surface provoking the carbon detachment, thus regenerating the catalyst. This is achieved either by chemical/electrochemical methanation of carbon at the catalyst interface with hydrogen/protons or by rising the temperature of the catalyst, ideally keeping the reactor temperature constant. A single compact device is described, enabling the hydrogen production, hydrogen purification and catalyst regeneration.

A nanocomposite catalyst includes a support, a multiplicity of nanoscale metal oxide clusters coupled to the support, and one or more metal atoms coupled to each of the nanoscale metal oxide clusters. Fabricating a nanocomposite catalyst includes forming nanoscale metal oxide clusters including a first metal on a support, and depositing one or more metal atoms including a second metal on the nanoscale metal oxide clusters. The nanocomposite catalyst is suitable for catalyzing reactions such as CO oxidation, water-gas-shift, reforming of CO.sub.2 and methanol, and oxidation of natural gas.

The invention relates to a catalyst useful in the steam reforming of hydrocarbons and oxygenated hydrocarbons. The invention provides a method for preparing a catalyst comprising heating a spinel of formula ANi.sub.xFe.sub.(1-X)CrO.sub.4 where A is Mn or Mg and x is from 0 to 0.75 under reducing conditions at a temperature of from 800 to 1500° C., and catalysts obtainable by said method.

In various aspects, the present disclosure is directed to methods and compositions for the simultaneous production of carbon nanotubes and hydrogen gas from lower hydrocarbon comprises methane, ethane, propane, butane, or a combination thereof utilizing the disclosed catalysts. In various aspects, the disclosure relates to methods for COx-free production of hydrogen with concomitant production of carbon nanotubes. Also disclosed are methods and compostions for selective base grown carbon nanotubes over a disclosed catalyst composition. In a further aspect, the disclosure relates to mono, bimetallic, and trimetallic catalysts comprising a 3d transition metal (e.g., Ni, Fe, Co, Mn, Cr, Mo, and combinations thereof) over a support material selected from a silica, an alumina, a zeolite, titatnium dioxide, and combinations thereof. This abstract is intended as a scanning tool for purposes of searching in the particular art and is not intended to be limiting of the present disclosure.

An exhaust gas cleaning catalyst is provided with a fire-resistant three-dimensional structural body, a first catalyst layer provide on a first surface side of the fire-resistant three-dimensional structural body, and a second catalyst layer provided on a side of the first catalyst layer opposite to the fire-resistant three-dimensional structural body. The first catalyst layer contains: a complex oxide including cerium and zirconium; and elemental rhodium. The second catalyst layer contains: a complex oxide including cerium and zirconium; and elemental palladium. The amount of cerium included in the second catalyst layer, in terms of cerium dioxide, is 10-25 g per liter of the fire-resistant three-dimensional structural body.

A Ni-based steam reforming catalyst having excellent carbon deposition resistance and sintering resistance is provided. The steam reforming catalyst is constituted by including nickel as a catalytically active metal, lanthanum as a first co-catalyst component, manganese as a second co-catalyst component, and a carrier containing γ-alumina as a main component.

Methods for steam reforming with a red mud catalyst support composition, one method including providing a methane feed and a steam feed to react over the red mud catalyst support composition at increased temperature and increased pressure to produce synthesis gas comprising H.sub.2 and CO, the composition comprising red mud material produced from an alumina extraction process from bauxite ore.

Modified red mud catalyst compositions, methods for production, and methods of use in dry reforming, the composition comprising: red mud material produced from an alumina extraction process from bauxite ore; and nickel oxide, the nickel oxide present at between about 5 wt. % to about 40 wt. % of the modified red mud catalyst composition.

Modified red mud catalyst compositions, methods for production, and methods for use, a composition including red mud material produced from an alumina extraction process from bauxite ore; nickel oxide, the nickel oxide present at between about 5 wt. % to about 40 wt. % of the modified red mud catalyst composition; and a Periodic Table Group VIB metal oxide, the Group VIB metal oxide present at between about 1 wt. % and about 30 wt. % of the modified red mud catalyst composition.

Modified red mud catalyst compositions, methods for production, and methods of use in steam reforming, the composition comprising: red mud material produced from an alumina extraction process from bauxite ore; and nickel oxide, the nickel oxide present at between about 5 wt. % to about 40 wt. % of the modified red mud catalyst composition.