In a fuel cell system, for example HTPEM fuel cells. a valve system is employed by selectively guiding exhaust gas from the burner either to the reformer for heating the reformer, especially during normal operation, or to by-pass the reformer in startup situations in order to heat the fuel cell stack before starting heating the reformer. Optionally, a compact burner/reformer unit is provided.

An ejector receives steam at a primary inlet and natural gas at a secondary inlet. A computer responds to a signal indicating current in the load of a fuel cell as well as a signal indicating temperature of a steam reformer to move a linear actuator to control a needle that adjusts the size of the steam orifice. Reformate is fed to a separator scrubber which cools the reformate to its dew point indicated by a sensor. From that, a controller generates the fuel/carbon ratio for display and to bias a signal on a line regulating the amount of steam passing through an ejector to the inlet of the reformer. Alternatively, the reformate may be cooled to its dew point by a controllable heat exchanger in response to pressure and temperature signals.

A method of installing a temperature measuring device inside a reactor tube while filling the tube with catalyst is provided. The method includes inserting a positioning system, including a single inflatable bladder connected at a central location to a centering ring, into a reactor tube, the reactor tube comprising a distal end and a proximal end. Then inserting the centering ring around the temperature measurement device. Then locating the positioning system at a first predetermined distance from the distal end, and inflating the single inflatable bladder, thereby centering the centering ring and the temperature measurement device within the SMR tube. Then introducing catalyst into the SMR tube, thereby enclosing the temperature measurement device in catalyst.

A device for centering a temperature measurement device inside a reactor tube that will be filled with catalyst, including multiple inflatable bladders mechanically and fluidically attached to a centering ring.

A method of installing a temperature measuring device inside a reactor tube while filling the tube with catalyst is provided. The method includes inserting a positioning system, including multiple inflatable bladders connected at a central location to a centering ring, into reactor tube, the reactor tube comprising a distal end and a proximal end. Then inserting a temperature measurement device into the centering ring. Locating the positioning system at a first predetermined distance from the distal end. Then inflating the multiple inflatable bladders, thereby centering the centering ring and the temperature measurement device within the SMR tube, and introducing catalyst into the SMR tube, thereby enclosing the temperature measurement device in catalyst.

A method can be utilized to startup into a normal operating state a steam reformer arrangement for the production of hydrogen, methanol, or ammonia. A plurality of burners that are coupled to at least one reactor having reformer tubes may be controlled and regulated. In particular, startup may be performed out and regulated in an automated manner by the burners ensuring normal operation, in particular non-startup burners, being ignited indirectly as a function of temperature by means of burners provided specifically for startup, in particular pilot burners and startup burners, as a function of automatically evaluated flame monitoring at least at the pilot burners. This method provides time savings and savings of outlay in terms of personnel and also high operational reliability.

This invention relates to a power recovery process in waste steam/CO.sub.2 reformers in which a waste stream can be made to release energy without having to burn the waste or the syngas. This invention in some embodiments does not make use of fuel cells as a component but makes use of exothermic chemical reactors using syngas to produce heat, such as Fischer-Tropsch synthesis. It also relates to control or elimination of the emissions of greenhouse gases in the power recovery process of this invention with the goal of producing energy in the future carbonless world economy.

Hydrogen generation assemblies, hydrogen purification devices, and their components are disclosed. In some embodiments, the devices may include a permeate frame with a membrane support structure having first and second membrane support plates that are free from perforations and that include a plurality of microgrooves configured to provide flow channels for at least part of the permeate stream. In some embodiments, the assemblies may include a return conduit fluidly connecting a buffer tank and a reformate conduit, a return valve assembly configured to manage flow in the return conduit, and a control assembly configured to operate a fuel processing assembly between run and standby modes based, at least in part, on detected pressure in the buffer tank and configured to direct the return valve assembly to allow product hydrogen stream to flow from the buffer tank to the reformate conduit when the fuel processing assembly is in the standby mode.

The invention is directed to a method for heating a process gas in a top or bottom fired reformer, a method for improving the temperature spread over a top or bottom fired reformer, and to a top or bottom fired reformer wherein these methods can applied. This can be achieved by the lane flow rate of at least one outer tube lane being different from the lane flow rate of at least one inner tube lane.

Hydrogen purification devices and their components are disclosed. In some embodiments, the devices may include at least one foil-microscreen assembly disposed between and secured to first and second end frames. The at least one foil-microscreen assembly may include at least one hydrogen-selective membrane and at least one microscreen structure including a non-porous planar sheet having a plurality of apertures forming a plurality of fluid passages. The planar sheet may include generally opposed planar surfaces configured to provide support to the permeate side. The plurality of fluid passages may extend between the opposed surfaces. The at least one hydrogen-selective membrane may be metallurgically bonded to the at least one microscreen structure. In some embodiments, the devices may include a permeate frame having at least one membrane support structure that spans at least a substantial portion of an open region and that is configured to support at least one foil-microscreen assembly.