A melter apparatus includes a floor, a ceiling, and a wall connecting the floor and ceiling at a perimeter of the floor and ceiling, a melting zone being defined by the floor, ceiling and wall, the melting zone having a feed inlet and a molten glass outlet positioned at opposing ends of the melting zone. Melter apparatus include an exit end having a melter exit structure for discharging turbulent molten glass formed by one or more submerged combustion burners, the melter exit structure fluidly and mechanically connecting the melter vessel to a molten glass conditioning channel. The melter exit structure includes a fluid-cooled transition channel configured to form a frozen glass layer or highly viscous glass layer, or combination thereof, on inner surfaces of the fluid-cooled transition channel and thus protect the melter exit structure from mechanical energy imparted from the melter vessel to the melter exit structure.

Submerged combustion burners having a burner body, a burner tip connected thereto. Submerged combustion melters including the burners and methods of using them to produce molten glass. The burner body has an external conduit and first and second internal conduits substantially concentric therewith, forming first and second annuli for passing a cooling fluid therethrough. The burner tip body is connected to the burner body at ends of the external and second internal conduits. The burner tip includes a generally central flow passage for a combustible mixture, the flow passage defined by an inner wall of the burner tip. The burner tip includes a crown portion defining a circumferential concavity.

A process and an apparatus for refining molten glass that includes a housing having a vertically oriented longitudinal axis and a transverse axis perpendicular to the longitudinal axis. Molten glass is received at an upper end of the housing and is discharged from a lower end of the housing. A guide extends at least partway across the housing and directs molten glass in a generally downward direction through the housing and in a parallel or oblique direction relative to the transverse axis of the housing.

Apparatus, systems and methods for refining molten glass include a fining chamber having a refractory floor and a sidewall structure that may include a refractory liner, and includes an inlet transition region having increasing width from initial to a final width, and depth decreasing from an initial to final depth. The floor includes a raised curb having width equal to final width of the inlet transition region, curb length less than the length of the inlet transition region, and curb height forming a shallowest depth portion of the fining chamber. The raised curb separates the fining chamber into the inlet transition region and a primary fining region, the primary fining region defined by the refractory floor and sidewall structure. The primary fining region has a constant depth greater than the shallowest depth but less than the depth of the inlet transition region.

A gas branching apparatus that branches and supplies a gas to first to N-th supply targets, includes first to N-th pipes wherein the first to N-th pipes are each branched into first to N-th branch pipes on a downstream end side, and wherein the i-th branch pipes of the respective first to N-th pipes are connected in common to the i-th supply target, and the i-th branch pipes of the respective first to N-th pipes are provided with valves, respectively, where i denotes each of integers of 1 to N.

A cooling panel for a melter is disclosed that includes first and second outer walls and a plurality of side walls coupled to the first and second outer walls. The first and second outer walls and the plurality of side walls define an interior space. Each of the first and second outer walls, moreover, has a plurality of openings. The cooling panel further includes a plurality of baffles disposed in the interior space. The baffles include a plurality of projections. The respective openings of the outer walls and projections of the baffles fit together and are connected from outside of the cooling panel so that the outer walls and the baffles are fixed together, and the side walls are fixed to the outer walls so that the cooling panel is fluid-tight.

Submerged combustion glass manufacturing systems and methods include a melter having a floor, a roof, a wall structure connecting the floor and roof, and one or more submerged combustion burners mounted in the floor, roof, and/or wall structure discharging combustion products including water vapor under a level of material being melted in the melter and create turbulent conditions in the material. The floor, roof, or wall structure may include fluid-cooled refractory material and an optional metallic external shell, or the metallic shell may include coolant passages. One or more conduits drain water condensed from the water vapor from regions of refractory material substantially saturated with the water, and/or from burner supports.

A submerged combustion melter and system are disclosed. The submerged combustion melter includes a bottom wall, at least one side wall extending upwardly from the bottom wall, a crown extending inwardly with respect to the at least one side wall and over the bottom wall to establish a melting chamber, an exhaust port configured to exhaust gas from the melting chamber, at least one baffle extending from the at least one side wall to divide the melting chamber into melting sub-chambers that share the exhaust port, at least one inlet configured for introducing a glass batch into the submerged combustion melter, and at least one outlet configured to remove molten glass from the at least one melting chamber.

A prefmer (28) is described and includes a chamber (34) for receiving molten glass exiting a submerged combustion melter. The prefmer (28) also includes a foam breaker (36) and an exit conduit (38). The molten glass holding chamber includes a top portion (42), a bottom portion (40), and an enclosing sidewall (44). The top portion (42) includes an opening to accommodate the foam breaker (36), which is positioned to break the glass bubbles within the chamber. The exit conduit (38) resides within the chamber (34) and is in fluid communication with an outlet (68) in the sidewall (44) The exit conduit (38) is positioned to permit molten glass to flow from the lower section of the chamber to the outlet (68) and to the next stage of processing, typically a finer.

A method of of fining low-density submerged combustion glass includes introducing unfined molten glass produced in a submerged combustion melter into a fining chamber of a fining tank and, further, introducing additive particles into the fining chamber that comprise a glass reactant material and one or more fining agents. The one or more fining agents are released into the molten glass bath upon consumption of the additive particles in the molten glass bath to chemically fine the molten glass bath and the glass reactant material includes one or more materials that integrate into the molten glass bath upon melting. Additionally, the method includes discharging fined molten glass out of the fining chamber of the fining tank. The discharged fined molten glass has a volume percentage of gas bubbles that is less than the volume percentage of gas bubbles in the unfined molten glass introduced into the fining chamber.