A method of melting glass and glass-ceramics that includes the steps: conveying a batch of raw materials into a submerged combustion melting apparatus, the melting apparatus having liquid-cooled walls and a floor; directing a flame into the batch of raw materials and the melted batch with sufficient energy to form the raw materials into the melted batch; and heating a delivery orifice assembly in the floor of the submerged melting apparatus to convey the melted batch through the orifice assembly into a containment vessel. The melted batch has a glass or glass-ceramic composition that is substantially reactive to a refractory material comprising one or more of silica, zirconia, alumina, platinum and platinum alloys.

A method of melting glass and glass-ceramics that includes the steps: conveying a batch of raw materials into a submerged combustion melting apparatus, the melting apparatus having liquid-cooled walls and a floor; directing a flame into the batch of raw materials and the melted batch with sufficient energy to form the raw materials into the melted batch; and heating a delivery orifice assembly in the floor of the submerged melting apparatus to convey the melted batch through the orifice assembly into a containment vessel. The melted batch has a glass or glass-ceramic composition that is substantially reactive to a refractory material comprising one or more of silica, zirconia, alumina, platinum and platinum alloys.

A cooling panel for a melter includes first and second outer walls and a plurality of side walls coupled to the first and second outer walls. The first and second outer walls and the plurality of side walls define an interior space. The cooling panel also includes a plurality of baffles disposed in the interior space. The baffles divide the interior space into a plurality of rows, wherein the rows have widths W, and further have first and second longitudinal surfaces and an open transverse surface. The open transverse surfaces of the baffles are spaced away from adjacent side walls by a distance D that is 70% to 80% of the widths W of the rows.

A cooling panel for a melter includes first and second outer walls and a plurality of side walls coupled to the first and second outer walls. The first and second outer walls and the plurality of side walls define an interior space. The cooling panel also includes a plurality of baffles disposed in the interior space. The baffles divide the interior space into a plurality of rows, wherein the rows have widths W, and further have first and second longitudinal surfaces and an open transverse surface. The open transverse surfaces of the baffles are spaced away from adjacent side walls by a distance D that is 70% to 80% of the widths W of the rows.

A feed assembly having a hollow tubular body and a batch charger disposed within the hollow tubular body is disclosed. The hollow tubular body extends along a central axis from a first end to a second end and, further, comprises a port that tapers from a first port end to a second port end at the second end of the tubular body. The batch charger includes a first charger end proximate the first end of the tubular body and a second charger end proximate the second end of the tubular body. The second charger end is spaced away from the second end of the tubular body to provide a port space within the port. An apparatus that includes a melting chamber and a feed assembly is also disclosed along with a method of feeding batch materials into a melting chamber.

A feed assembly having a hollow tubular body and a batch charger disposed within the hollow tubular body is disclosed. The hollow tubular body extends along a central axis from a first end to a second end and, further, comprises a port that tapers from a first port end to a second port end at the second end of the tubular body. The batch charger includes a first charger end proximate the first end of the tubular body and a second charger end proximate the second end of the tubular body. The second charger end is spaced away from the second end of the tubular body to provide a port space within the port. An apparatus that includes a melting chamber and a feed assembly is also disclosed along with a method of feeding batch materials into a melting chamber.

A cooling panel for a melter and method for fabricating the cooling panel are disclosed. In particular, the cooling panel can include first and second outer walls and a plurality of side walls coupled to the outer walls that define an interior space. A plurality of baffles is disposed in the interior space, where projections in the baffles fit into respective openings in the outer walls and can be connected from outside the cooling panel. The cooling panel can be formed by way of welding and/or additive manufacturing, as discussed herein.

A cooling panel for a melter and method for fabricating the cooling panel are disclosed. In particular, the cooling panel can include first and second outer walls and a plurality of side walls coupled to the outer walls that define an interior space. A plurality of baffles is disposed in the interior space, where projections in the baffles fit into respective openings in the outer walls and can be connected from outside the cooling panel. The cooling panel can be formed by way of welding and/or additive manufacturing, as discussed herein.

A submerged combustion melting system includes a furnace including a tank with a floor, a roof, a perimeter wall, and an interior, and burners to melt glass feedstock into molten glass, a batch inlet, a molten glass outlet, and an exhaust outlet. An exhaust system is in fluid communication with the interior of the tank, and includes a flue in fluid communication with the exhaust outlet. A refractory-lined hood may be in fluid communication with the flue, which may be fluid-cooled including fluid-cooled perimeter panels and lower and upper baffles. The hood may include a protrusion that protrudes into a downstream horizontal exhaust path and has an excurvate upper surface to streamline flow of exhaust gas through the hood to prevent gas recirculation and formation of condensate piles in the hood.

A submerged combustion melting system includes a furnace including a tank with a floor, a roof, a perimeter wall, and an interior, and burners to melt glass feedstock into molten glass, a batch inlet, a molten glass outlet, and an exhaust outlet. An exhaust system is in fluid communication with the interior of the tank, and includes a flue in fluid communication with the exhaust outlet. A refractory-lined hood may be in fluid communication with the flue, which may be fluid-cooled including fluid-cooled perimeter panels and lower and upper baffles. The hood may include a protrusion that protrudes into a downstream horizontal exhaust path and has an excurvate upper surface to streamline flow of exhaust gas through the hood to prevent gas recirculation and formation of condensate piles in the hood.