C03B37/022

Process of using a submerged combustion melter to produce hollow glass fiber or solid glass fiber having entrained bubbles, and burners and systems to make such fibers

Processes and systems for producing glass fibers having regions devoid of glass using submerged combustion melters, including feeding a vitrifiable feed material into a feed inlet of a melting zone of a melter vessel, and heating the vitrifiable material with at least one burner directing combustion products of an oxidant and a first fuel into the melting zone under a level of the molten material in the zone. One or more of the burners is configured to impart heat and turbulence to the molten material, producing a turbulent molten material comprising a plurality of bubbles suspended in the molten material, the bubbles comprising at least some of the combustion products, and optionally other gas species introduced by the burners. The molten material and bubbles are drawn through a bushing fluidly connected to a forehearth to produce a glass fiber comprising a plurality of interior regions substantially devoid of glass.

METHOD AND APPARATUS FOR MANUFACTURING STEEL USING ROTARY GENERATED THERMAL ENERGY
20230121974 · 2023-04-20 ·

A method is provided for inputting thermal energy into fluidic medium in a steel manufacturing process by at least one rotary apparatus comprising: a casing with at least one inlet and at least one exit, a rotor comprising at least one row of rotor blades arranged over a circumference of a rotor hub mounted onto a rotor shaft, and a stator configured as an assembly of stationary vanes arranged at least upstream of the at least one row of rotor blades. In the method, an amount of thermal energy is imparted to a stream of fluidic medium directed along a flow path formed inside the casing between the inlet and the exit by virtue of a series of energy transformations occurring when said stream of fluidic medium passes through the stationary vanes and the at least one row of rotor blades, respectively. The method further comprises: integration of said at least one rotary apparatus into a steel production facility configured to carry out steel production processes, such as reacting iron oxide and carbon or production of raw materials, at temperatures essentially equal to or exceeding 500 degrees Celsius (° C.), and conducting an amount of input energy into the at least one rotary apparatus integrated into the heat-consuming process facility, the input energy comprises electrical energy. A rotary apparatus and related uses are further provided.

METHOD AND APPARATUS FOR MANUFACTURING HIGH-TEMPERATURE MATERIALS USING ROTARY GENERATED THERMAL ENERGY
20230112124 · 2023-04-13 ·

A method is provided for inputting thermal energy into fluidic medium in a high-temperature material production process by at least one rotary apparatus comprising a casing with at least one inlet and at least one exit, a rotor comprising at least one row of rotor blades arranged over a circumference of a rotor hub mounted onto a rotor shaft, and a stator configured as an assembly of stationary vanes arranged at least upstream of the at least one row of rotor blades. In the method, an amount of thermal energy is imparted to a stream of fluidic medium directed along a flow path formed inside the casing between the inlet and the exit by virtue of a series of energy transformations occurring when said stream of fluidic medium passes through the stationary vanes and the at least one row of rotor blades, respectively. The method further comprises: integration of said at least one rotary apparatus into a high-temperature material production facility configured to carry out high-temperature material production, such as the production of glass, glass wool, carbon fibers, carbon nanotubes, and clay-based materials at temperatures essentially equal to or exceeding 500 degrees Celsius (° C.), and conducting an amount of input energy into the at least one rotary apparatus integrated into the heat-consuming process facility, the input energy comprises electrical energy. A rotary apparatus and related uses are further provided.

METHOD AND APPARATUS FOR MANUFACTURING HIGH-TEMPERATURE MATERIALS USING ROTARY GENERATED THERMAL ENERGY
20230112124 · 2023-04-13 ·

A method is provided for inputting thermal energy into fluidic medium in a high-temperature material production process by at least one rotary apparatus comprising a casing with at least one inlet and at least one exit, a rotor comprising at least one row of rotor blades arranged over a circumference of a rotor hub mounted onto a rotor shaft, and a stator configured as an assembly of stationary vanes arranged at least upstream of the at least one row of rotor blades. In the method, an amount of thermal energy is imparted to a stream of fluidic medium directed along a flow path formed inside the casing between the inlet and the exit by virtue of a series of energy transformations occurring when said stream of fluidic medium passes through the stationary vanes and the at least one row of rotor blades, respectively. The method further comprises: integration of said at least one rotary apparatus into a high-temperature material production facility configured to carry out high-temperature material production, such as the production of glass, glass wool, carbon fibers, carbon nanotubes, and clay-based materials at temperatures essentially equal to or exceeding 500 degrees Celsius (° C.), and conducting an amount of input energy into the at least one rotary apparatus integrated into the heat-consuming process facility, the input energy comprises electrical energy. A rotary apparatus and related uses are further provided.

METHOD AND APPARATUS FOR MANUFACTURING CEMENT USING ROTARY GENERATED THERMAL ENERGY
20230110304 · 2023-04-13 ·

A method is provided for inputting thermal energy into fluidic medium in a cement manufacturing process by at least one rotary apparatus comprising a casing with at least one inlet and at least one exit, a rotor comprising at least one row of rotor blades arranged over a circumference of a rotor hub mounted onto a rotor shaft, and a stator configured as an assembly of stationary vanes arranged at least upstream of the at least one row of rotor blades. In the method, an amount of thermal energy is imparted to a stream of fluidic medium directed along a flow path formed inside the casing between the inlet and the exit by virtue of a series of energy transformations occurring when said stream of fluidic medium passes through the stationary guide vanes and the at least one row of rotor blades, respectively. The method further comprises: integration of said at least one rotary apparatus into a cement production facility configured to carry out cement production processes, such as burning cement clinker or calcination of raw materials, at temperatures essentially equal to or exceeding 500 degrees Celsius (° C.), and conducting an amount of input energy into the at least one rotary apparatus integrated into the heat-consuming process facility, the input energy comprises electrical energy. A rotary apparatus and related uses are further provided.

METHOD AND APPARATUS FOR INCINERATION OF SUBSTANCES USING ROTARY GENERATED THERMAL ENERGY
20230112858 · 2023-04-13 ·

A method for disposal of harmful and/or toxic substances by incineration is provided, the method comprising generation of a heated fluidic medium by at least one rotary apparatus comprising: a casing with at least one inlet and at least one exit, a rotor comprising at least one row of rotor blades arranged over a circumference of a rotor hub mounted onto a rotor shaft, and a stator configured as an assembly of stationary vanes arranged at least upstream of the at least one row of rotor blades. In the method, an amount of thermal energy is imparted to a stream of fluidic medium directed along a flow path formed inside the casing between the inlet and the exit by virtue of a series of energy transformations occurring when said stream of fluidic medium passes through the stationary guide vanes and the at least one row of rotor blades, respectively. The method further comprises: integration of said at least one rotary apparatus into an incineration process facility configured as an incineration facility and further configured to carry out incineration process or processes related to disposal of harmful and/or toxic substances by incineration at temperatures essentially equal to or exceeding 500 degrees Celsius (° C.), and conducting an amount of input energy into the at least one rotary apparatus integrated into the incineration process facility, the input energy comprises electrical energy. A rotary apparatus and related uses are further provided.

METHOD AND APPARATUS FOR THERMAL ENERGY STORAGE USING ROTARY GENERATED THERMAL ENERGY
20230115221 · 2023-04-13 ·

A method is provided for inputting thermal energy into fluidic medium in a thermal energy production and storage process by at least one rotary apparatus comprising: a casing with at least one inlet and at least one exit, a rotor comprising at least one row of rotor blades arranged over a circumference of a rotor hub mounted onto a rotor shaft, and a plurality of stationary vanes arranged into an assembly at least upstream of the at least one row of rotor blades. In the method, an amount of thermal energy is imparted to a stream of fluidic medium directed along a flow path formed inside the casing between the inlet and the exit by virtue of a series of energy transformations occurring when said stream of fluidic medium passes through the stationary vanes and the rotor blades, respectively. The method further comprises: integration of said at least one rotary apparatus into a thermal energy production and storage facility configured to carry out thermal energy production and storage at temperatures essentially equal to or exceeding 500 degrees Celsius (° C.), and conducting an amount of input energy into the at least one rotary apparatus integrated into the thermal energy production and storage facility, the input energy comprises electrical energy. A rotary apparatus and related uses are further provided.

METHOD AND APPARATUS FOR PRODUCTION OF HYDROGEN USING ROTARY GENERATED THERMAL ENERGY
20230114999 · 2023-04-13 ·

A method is provided for inputting thermal energy into fluidic medium in a process or processes related to production of hydrogen. The method comprises generating heated fluidic medium by at least one rotary apparatus comprising a casing with at least one inlet and at least one exit, a rotor comprising at least one row of rotor blades arranged over a circumference of a rotor hub mounted onto a rotor shaft, and a stator configured as an assembly of stationary vanes arranged at least upstream of the at least one row of rotor blades. In the method, an amount of thermal energy is imparted to a stream of fluidic medium directed along a flow path formed inside the rotary apparatus by virtue of series of energy transformations occurring when said stream of fluidic medium passes through stationary and rotating components of said rotary apparatus, respectively. The method further comprises integration of said at least one rotary apparatus into a heat-consuming process facility configured as a hydrogen production facility and further configured to carry out heat-consuming process or processes related to production of hydrogen at temperatures essentially equal to or exceeding 500 degrees Celsius (° C.), and conducting an amount of input energy into the at least one rotary apparatus integrated into the heat-consuming process facility, the input energy comprises electrical energy. Related method, arrangement and facility for hydrogen production are further provided.

HIGH LIQUIDUS VISCOSITY BIOACTIVE GLASS

Methods of making a bioactive glass fiber include forming a melt of a glass composition including: 50 to 70% SiO.sub.2; 0.1 to 10% Al.sub.2O.sub.3, 5 to 30% Na.sub.2O, 0.1 to 15% K.sub.2O, 0.1 to 15% MgO, 0.1 to 20% CaO, and 5 to 10% P.sub.2O.sub.5, based on a 100 wt % of the glass composition. The melt has a viscosity of from 200 Poise to 2,000 Poise. Methods include drawing the melt into a drawn glass fiber. Bioactive glass compositions include: 60 to 70% SiO.sub.2; 15 to 30% Na.sub.2O, 5 to 15% K.sub.2O, 1 to 10% CaO, and 5 to 10% P.sub.2O.sub.5, based on a 100 wt % of the glass composition.

High liquidus viscosity bioactive glass

A bioactive glass composition including: 50 to 70% SiO.sub.2; 0.1 to 10% Al.sub.2O.sub.3, 5 to 30% Na.sub.2O, 0.1 to 15% K.sub.2O, 0.1 to 15% MgO, 0.1 to 20% CaO, and 5 to 10% P.sub.2O.sub.5, based on a 100 wt % of the composition. Also disclosed is a method of making the bioactive glass composition.