Aspects of the embodiments are directed to systems and methods for forming an optical fiber in a low gravity environment, and an optical fiber formed in a low gravity environment. The system can include a preform holder configured to secure a preform; a heating element secured to a heating element stage and residing adjacent the preform holder; a heating element stage motor configured to move the heating element stage; a tension sensor; a spool; a spool tension motor coupled to the spool and configured to rotate the spool; and a control system communicably coupled to the heating element stage motor and the spool tension motor and configured to control the movement of the heating element stage based on a rotational speed of the spool. The optical fiber can include a fluoride composition, such ZrF4-BaF2-LaF3-AlF3-NaF (ZBLAN), and can be characterized by an insertion loss in a range from 13 dB/1000 km to 120 dB/1000 km.

An apparatus for manufacturing an optical fiber, including a drawing portion, a coating portion, and a curing portion; wherein a direction changer which changes a direction of the bare optical fiber is disposed in any position from the drawing portion to the coating portion, the direction changer includes a guide groove which guides the bare optical fiber, a blowout port of a fluid which floats the bare optical fiber wired along the guide groove is formed along the guide groove in the guide groove, and an average flow rate or a highest flow rate of the fluid in an inlet wire portion of the bare optical fiber to the guide groove, and an outlet wire portion from the guide groove is faster than a lowest flow rate of the fluid in an intermediate portion between the inlet wire portion and the outlet wire portion in the blowout port.

A method of manufacturing an optical fiber of the invention includes: preparing a direction changer; drawing a bare optical fiber from an optical fiber preform, thereby forming the bare optical fiber; providing a coated layer made of a resin on a periphery of the bare optical fiber; obtaining an optical fiber by curing the coated layer; changing a direction of the bare optical fiber by use of the direction changer; measuring a drawing velocity of the optical fiber; and adjusting a length of the bare optical fiber from a drawing unit to a coating unit by controlling a position of the direction changer based on a measurement value of the drawing velocity, the drawing unit forming the bare optical fiber, the coating unit providing the coated layer on the periphery of the bare optical fiber.

A method of manufacturing an optical fiber of the invention includes: preparing a direction changer; drawing a bare optical fiber from an optical fiber preform, thereby forming the bare optical fiber; providing a coated layer made of a resin on a periphery of the bare optical fiber; obtaining an optical fiber by curing the coated layer; changing a direction of the bare optical fiber by use of the direction changer; measuring a drawing velocity of the optical fiber; and adjusting a length of the bare optical fiber from a drawing unit to a coating unit by controlling a position of the direction changer based on a measurement value of the drawing velocity, the drawing unit forming the bare optical fiber, the coating unit providing the coated layer on the periphery of the bare optical fiber.

A system and a method of manufacturing continuous glass filament fiberglass media comprises melting glass within a temperature controlled melter. Molten glass exits through a bushing plate with orifices of varying row configurations and orientations. The resulting fiberglass filaments are received on a rotating drum and sprayed with resin and aqueous solution. The resulting fiberglass mat is placed onto a let-off table then sprayed with aqueous solution before further processing.

A system and a method of manufacturing continuous glass filament fiberglass media comprises melting glass within a temperature controlled melter. Molten glass exits through a bushing plate with orifices of varying row configurations and orientations. The resulting fiberglass filaments are received on a rotating drum and sprayed with resin and aqueous solution. The resulting fiberglass mat is placed onto a let-off table then sprayed with aqueous solution before further processing.

A method of manufacturing an optical fiber of the invention includes: preparing one or more direction changers; drawing the bare optical fiber from an optical fiber preform; providing a coated layer on a periphery of the bare optical fiber; obtaining an optical fiber by curing the coated layer; changing the direction of the bare optical fiber at the position between the bare-optical-fiber formation position and the coated-layer provision position; detecting the position of the bare optical fiber in at least one of the direction changers; and adjusting the introduction flow rate of the fluid into the direction changer based on positional information obtained by the detection.

According to one embodiment of the present disclosure, a reclaim cylinder includes: a single housing (60) coupled to a fiber draw furnace system, the housing defining a reclaim chamber 64, a plurality of gas reclaim ports (68) spaced equidistant from each other and tangentially coupled to the housing, a gas sampling port (52) tangentially or perpendicularly coupled to the housing, and a particle sampling port (54) tangentially or perpendicularly coupled to the housing.

Aspects of the embodiments are directed to systems and methods for forming an optical fiber in a low gravity environment, and an optical fiber formed in a low gravity environment. The system can include a preform holder configured to secure a preform; a heating element secured to a heating element stage and residing adjacent the preform holder; a heating element stage motor configured to move the heating element stage; a tension sensor; a spool; a spool tension motor coupled to the spool and configured to rotate the spool; and a control system communicably coupled to the heating element stage motor and the spool tension motor and configured to control the movement of the heating element stage based on a rotational speed of the spool. The optical fiber can include a fluoride composition, such ZrF4-BaF2-LaF3-AlF3-NaF (ZBLAN), and can be characterized by an insertion loss in a range from 13 dB/1000 km to 120 dB/1000 km.

A wire-drawing optical fiber base material manufacturing method of heating an optical fiber base material by a heater and forming a drawing shape portion at an end portion. The manufacturing method includes: forming, by a flow-regulating member disposed adjacent to the heater, a gas flow such that formation, along a surface of the optical fiber base material, of a flow of a gas containing a Si compound generated from the optical fiber base material heated by the heater is inhibited; and forming, while maintaining the gas flow, the drawing shape portion by pulling part of the optical fiber base material softened by being heated by the heater.