A submerged combustion melter includes a floor, a roof, and a sidewall structure connecting the floor and roof defining an internal space. A first portion of the internal space defines a melting zone, and a second portion defines a fining zone immediately downstream of the melting zone. One or more combustion burners in either the floor, roof, the sidewall structure, or any combination of these, are configured to emit the combustion gases from a position under a level of, and positioned to transfer heat to and produce, a turbulent molten mass of glass containing bubbles in the melting zone. The fining zone is devoid of combustion burners or other apparatus or components that would increase turbulence above that in the melting zone. The melter may include a treating zone that stabilizes or destabilizes bubbles and/or foam. Processes of using the melters are a feature of the disclosure.

A submerged combustion melting system includes a submerged combustion melter having a housing that defines a melting chamber and one or more vibration damping devices operatively coupled to the housing.

An apparatus and methods of refining glass, in a multi-stage, downwardly cascading manner, include a melting chamber housing molten glass and having an outlet, a first refining chamber downstream from the melting chamber and having a first outlet and a first inlet below the outlet of the melting chamber, and a second refining chamber downstream from the first refining chamber and having a second outlet and a second inlet below the first outlet of the first refining chamber. The first refining chamber has a first negative pressure and the second refining chamber has a second negative pressure.

A process and apparatus for manufacturing glass. A mixture of solid glass-forming materials comprising at least one fining agent are introduced into a doghouse located upstream of an elongated tank. The glass-forming materials are melted in the doghouse at a temperature at or above a fining-onset temperature of the at least one fining agent by application of heat from one or more submerged combustion burners. The resulting molten glass is relatively foamy and may comprise greater than 25 vol. % gas bubbles. The molten glass is directed from the doghouse into an upstream end of the tank where it is refined to produce molten glass having on average less than 20 seeds per ounce.

A gradient fining tank and a method of operating the tank to refine foamy molten glass is disclosed. The gradient fining tank includes a floor, a roof, and two laterally-spaced sidewalls that at least partially define an interior chamber of the tank. The floor of the tank is profiled to provide the tank with an extended shallow portion that defines an inlet to the interior chamber and a deep holding portion that defines an outlet from the interior chamber. An entry section of the floor provides the extended shallow portion of the tank and a transition section and exit section of the floor provide the deep holding portion. A depth of the interior chamber at an outlet end of the deep holding portion is greater than a depth of the interior chamber at the outlet end of the extended shallow portion.

Submerged combustion burners having improved fuel and oxidant mixing characteristics. Submerged combustion melters including the burners. Methods of using submerged combustion melters to melt glass-forming materials and produce molten glass.

Processes and systems for producing glass fibers having regions devoid of glass using submerged combustion melters, including feeding a vitrifiable feed material into a feed inlet of a melting zone of a melter vessel, and heating the vitrifiable material with at least one burner directing combustion products of an oxidant and a first fuel into the melting zone under a level of the molten material in the zone. One or more of the burners is configured to impart heat and turbulence to the molten material, producing a turbulent molten material comprising a plurality of bubbles suspended in the molten material, the bubbles comprising at least some of the combustion products, and optionally other gas species introduced by the burners. The molten material and bubbles are drawn through a bushing fluidly connected to a forehearth to produce a glass fiber comprising a plurality of interior regions substantially devoid of glass.

A submerged combustion melter includes a floor, a roof, and a sidewall structure connecting the floor and roof defining an internal space. A first portion of the internal space defines a melting zone, and a second portion defines a fining zone immediately downstream of the melting zone. One or more combustion burners in either the floor, roof, the sidewall structure, or any combination of these, are configured to emit the combustion gases from a position under a level of, and positioned to transfer heat to and produce, a turbulent molten mass of glass containing bubbles in the melting zone. The fining zone is devoid of combustion burners or other apparatus or components that would increase turbulence above that in the melting zone. The melter may include a treating zone that stabilizes or destabilizes bubbles and/or foam. Processes of using the melters are a feature of the disclosure.

A submerged combustion melting system (90) includes a submerged combustion melter (100) having a housing (102) that defines a melting chamber (104) and one or more vibration damping devices (340) operatively coupled to the housing (102).

Glass batch materials and processes for preparing and melting structured pellets of glass batch materials to produce molten glass. A structured pellet of glass batch materials may include a core and a shell surrounding the core. The core may include a mixture of glass-forming materials and the shell may include a thermally-activated material. The thermally-activated material may be formulated to undergo an exothermic chemical reaction when heated to a temperature at or above a threshold temperature such that heat is transferred from the shell to the mixture of glass-forming materials in the core.