Described are cementitious reagent materials produced from globally abundant inorganic feedstocks. Also described are methods for the manufacture of such cementitious reagent materials and forming the reagent materials as microspheroidal glassy particles. Also described are apparatuses, systems and methods for the thermochemical production of glassy cementitious reagents with spheroidal morphology. The apparatuses, systems and methods makes use of an in-flight melting/quenching technology such that solid particles are flown in suspension, melted in suspension, and then quenched in suspension. The cementitious reagents can be used in concrete to substantially reduce the CO.sub.2 emission associated with cement production.

Described are cementitious reagent materials produced from globally abundant inorganic feedstocks. Also described are methods for the manufacture of such cementitious reagent materials and forming the reagent materials as microspheroidal glassy particles. Also described are apparatuses, systems and methods for the thermochemical production of glassy cementitious reagents with spheroidal morphology. The apparatuses, systems and methods makes use of an in-flight melting/quenching technology such that solid particles are flown in suspension, melted in suspension, and then quenched in suspension. The cementitious reagents can be used in concrete to substantially reduce the CO.sub.2 emission associated with cement production.

A method for the manufacture of a high alumina hydraulic binder comprising hydrating a source of aluminium ions with a source of calcium ions in the presence of water to form mineral hydrates and subsequently heating said mineral hydrates to form said high alumina hydraulic binder.

A cement kiln burner device includes a powdered-solid-fuel flow channel, a first air flow channel placed inside the powdered-solid-fuel flow channel to be adjacent to the powdered-solid-fuel flow channel, having means for swirling an air flow, an outer air flow-channel group placed concentrically in an outermost side outside the powdered-solid-fuel flow channel, having three or more second air flow channels adapted to form means for straightly forwarding an air flow, and a combustible-solid-waste flow channel placed inside the first air flow channel. The second air flow channels are placed proximally to each other in a radial direction within a range where air flows ejected from the respective second air flow channels are merged to form a single air flow, and are configured to control flow rates of the air flow ejected from the respective second air flow channels, independently for each second air flow channel.

A cement kiln burner device includes a powdered-solid-fuel flow channel, a first air flow channel placed inside the powdered-solid-fuel flow channel to be adjacent to the powdered-solid-fuel flow channel, having means for swirling an air flow, an outer air flow-channel group placed concentrically in an outermost side outside the powdered-solid-fuel flow channel, having three or more second air flow channels adapted to form means for straightly forwarding an air flow, and a combustible-solid-waste flow channel placed inside the first air flow channel. The second air flow channels are placed proximally to each other in a radial direction within a range where air flows ejected from the respective second air flow channels are merged to form a single air flow, and are configured to control flow rates of the air flow ejected from the respective second air flow channels, independently for each second air flow channel.

Invention relates to a vertical ring shaft kiln comprising a vertical burning region (1); an intermediate sintering zone (Z.sub.3) surrounded by a first wall (10) and an opposite second wall (20) at the burning region (1) to obtain a clinker from a particulate raw material flowing downwards direction.

A concrete composition that includes (i) a treated palm oil fuel ash, wherein the treated palm oil fuel ash is the only binder present, (ii) a fine aggregate, (iii) a coarse aggregate, and (iv) an alkali activator containing an aqueous solution of sodium hydroxide and sodium silicate. A cured concrete made from the concrete composition is also disclosed with advantageous compressive strength properties.

A concrete composition that includes (i) a treated palm oil fuel ash, wherein the treated palm oil fuel ash is the only binder present, (ii) a fine aggregate, (iii) a coarse aggregate, and (iv) an alkali activator containing an aqueous solution of sodium hydroxide and sodium silicate. A cured concrete made from the concrete composition is also disclosed with advantageous compressive strength properties.

Various examples are provided related to manufacturing portland cement with thermal plasma. In one example, a method includes providing a raw kiln feed to a plasma arc gasification kiln; and forming clinker by heating the raw kiln feed in the plasma arc gasification kiln. The raw kiln feed can be heated with a plasma plume supplied with argon gas to a temperature in a range from about 1800° C. to about 3000° C. In another example, a system includes a kiln feed system and a plasma arc gasification kiln that receives raw kiln feed from the kiln feed system and heats the raw kiln feed with a plasma plume to form clinker. The system can include a clinker processing system configured to process the formed clinker to produce portland cement.

There is provided high temperature furnaces, calcining, pyrolysis and other high temperature manufacturing processes, composition rearrangements, and equipment. Generally, embodiments the present inventions relate to systems, equipment and processes using oxyfuel for high temperature processing of materials for the production of cements having a particle size distribution from about 0.1 μm to about 150 μm.