Disclosed are biopolymeric and biologically active mortars suitable for use in providing building materials having enhanced physical properties. Further disclosed are methods for making and using the disclosed materials.

A plaster composition includes a joint compound/drywall mud and from about 0.5 wt % to about 10 wt % silica (e.g., hydrophilic fumed silica). The plaster composition may be a repair composition. The repair composition may be dispensed as an aerosol using a propellant. The repair composition may be useful for repairing “popcorn” textured ceilings.

A plaster composition includes a joint compound/drywall mud and from about 0.5 wt % to about 10 wt % silica (e.g., hydrophilic fumed silica). The plaster composition may be a repair composition. The repair composition may be dispensed as an aerosol using a propellant. The repair composition may be useful for repairing “popcorn” textured ceilings.

Aqueous cementitious slurries including predominantly Type I Portland cement containing an aluminate additive. The aluminate additive is an aluminate salt other than calcium aluminate or calcium sulfoaluminate, preferably sodium aluminate. Cementitious reactive powders of the slurry include the Type I Portland cement and 0.1-10 wt. % of the aluminate additive as an accelerator. The slurries may have a set time of about 10 minutes or less. Due to the short set time, the cementitious reactive powders may facilitate cement board fabrication by continuous manufacturing processes. Methods for making cement boards may include disposing the aqueous cementitious slurry including the cementitious reactive powders in a continuous layer, preferably upon a porous support, and setting the aqueous cementitious slurry with a set time of about 10 minutes or less.

The invention relates to a composition for a pasty fill and finishing material, a pasty fill and finishing material, and a method for producing a pasty fill and finishing material. The composition comprises at least one filler, at least one binding agent, and additives, wherein the at least one binding agent comprises an organic polymer and hydroxyethyl cellulose, and wherein the at least one filler is a lamellar silicate material.

The invention relates to a composition for a pasty fill and finishing material, a pasty fill and finishing material, and a method for producing a pasty fill and finishing material. The composition comprises at least one filler, at least one binding agent, and additives, wherein the at least one binding agent comprises an organic polymer and hydroxyethyl cellulose, and wherein the at least one filler is a lamellar silicate material.

The embodiments herein are directed to dry wall waste mixtures, formed under pressure into example embodiments referred to herein as dry wall waste blocks (DWBs) and/or gypsum wallboard waste blocks (GWWBs) and tile structures. DWBs/GWWBs mixtures in particular, often incorporate a higher percentage in the composite mixtures from about 60% up to 85% of dry wall waste than other mixtures and beneficially often incorporates substantially all of the wallboard facing paper as part of the composite mixture. That is, waste processing is simplified by comingling core and paper layers in the final product. DWBs/GWWBs mixtures utilize demolition and construction waste, replacing a high percentage of Portland cement with waste-derived binder.

The embodiments herein are directed to dry wall waste mixtures, formed under pressure into example embodiments referred to herein as dry wall waste blocks (DWBs) and/or gypsum wallboard waste blocks (GWWBs) and tile structures. DWBs/GWWBs mixtures in particular, often incorporate a higher percentage in the composite mixtures from about 60% up to 85% of dry wall waste than other mixtures and beneficially often incorporates substantially all of the wallboard facing paper as part of the composite mixture. That is, waste processing is simplified by comingling core and paper layers in the final product. DWBs/GWWBs mixtures utilize demolition and construction waste, replacing a high percentage of Portland cement with waste-derived binder.

Disclosed herein are feedstock materials which can be used for the manufacture of industrial products and consumer goods. The feedstock materials comprise particles of a comminuted paper product having fibrous portions on an outer surface thereof distributed throughout a diagenetically formed mineral aggregate comprising gypsum, syngenite and magnesium hydroxide and/or magnesium sulphate. The feedstock material, and products produced therefrom, is adapted to degrade when buried. Also disclosed herein are methods for producing the feedstock materials, and products produced from the feedstock materials.

Disclosed herein are feedstock materials which can be used for the manufacture of industrial products and consumer goods. The feedstock materials comprise particles of a comminuted paper product having fibrous portions on an outer surface thereof distributed throughout a diagenetically formed mineral aggregate comprising gypsum, syngenite and magnesium hydroxide and/or magnesium sulphate. The feedstock material, and products produced therefrom, is adapted to degrade when buried. Also disclosed herein are methods for producing the feedstock materials, and products produced from the feedstock materials.