An ultra-stable structural laminate with fire resistance and a lateral nail pull strength from 44 to 300 pounds of force and an insulation R value from 1 to 40, the ultra-stable structural laminate of a cementious material with a nano-molecular veneer and a foam component catalytically reacted into an expanded closed cell foam having a thickness from .sup.th inch to 8 inches, a density from 1.5 pounds/cubic foot to 3 pounds/cubic foot that self-adheres to the cementitious material forming an ultra-stable structural laminate with fire resistance and a lateral nail pull strength from 44 pounds to 300 pounds of force, an insulation R value from 1 to 40, a resistance to seismic impact for earthquakes over 3.1 on the Richter Scale, a break point from 7 lbs/inch to 100 lbs/inch; and a resistance to wind shear equivalent to a 15 mph downburst.

An aggregate includes a polymeric foam present in a range of about 80 vol % to about 85 vol % of the aggregate. A cementitious matrix is present in a range of about 10 vol % to about 13 vol % of the aggregate. One or more resins are present in an amount of less than about 2 vol % of the aggregate, and one or more reinforcing fibers are present in an amount of less than about 1 vol % of the aggregate.

A method of delivering polymeric microspheres to protect a cementitious composition, such as concrete, from freeze-thaw damage which comprises the addition of a dry blend of mineral powder and dry-expanded polymeric microspheres to cementitious compositions is described. The polymeric microspheres form annulus voids in the cementitious matrix by undergoing thermal contraction as the ambient temperature drops. The annulus voids act as entrained air voids to provide spaces for ice crystals to grow, thereby greatly reducing or eliminating the risk of cracking of the cementitious composition during freezing and thawing.

An object of the present invention is to provide an inorganic board suitable for achieving high specific strength and high freeze-thaw resistance as well as weight reduction and a method for producing the inorganic board. An inorganic board X1 according to the present invention includes a cured layer 11 that includes an inorganic cured matrix, an organic reinforcement material dispersed therein, and a hollow body that is attached to the organic reinforcement material and is smaller than the maximum length of the organic reinforcement material. A method for producing an inorganic board according to the present invention includes a first step of preparing a first mixture through mixing of an organic reinforcement material and a hollow body smaller than the maximum length of the organic reinforcement material, a second step of preparing a second mixture through mixing of the first mixture, a hydraulic material, and a siliceous material, and a third step of forming a second mixture mat by depositing the second mixture.

An object of the present invention is to provide an inorganic board suitable for achieving high specific strength and high freeze-thaw resistance as well as weight reduction and a method for producing the inorganic board. An inorganic board X1 according to the present invention includes a cured layer 11 that includes an inorganic cured matrix, an organic reinforcement material dispersed therein, and a hollow body that is attached to the organic reinforcement material and is smaller than the maximum length of the organic reinforcement material. A method for producing an inorganic board according to the present invention includes a first step of preparing a first mixture through mixing of an organic reinforcement material and a hollow body smaller than the maximum length of the organic reinforcement material, a second step of preparing a second mixture through mixing of the first mixture, a hydraulic material, and a siliceous material, and a third step of forming a second mixture mat by depositing the second mixture.

Embodiments provide a method for monitoring structural integrity of a hardened cement. An aramide capsule, a cement, and a water to form a cement slurry. The cement slurry is set to form a hardened cement, where the aramide capsule is embedded in the hardened cement. Imperfections of the hardened cement are detected by measuring electrical resistivity of the hardened cement. The aramide capsule is formed by interfacial polymerization using a surfactant, a dispersed monomer, a crosslinker such that a semi-permeable membrane is formed surrounding a core.

Embodiments provide a method for monitoring structural integrity of a hardened cement. An aramide capsule, a cement, and a water to form a cement slurry. The cement slurry is set to form a hardened cement, where the aramide capsule is embedded in the hardened cement. Imperfections of the hardened cement are detected by measuring electrical resistivity of the hardened cement. The aramide capsule is formed by interfacial polymerization using a surfactant, a dispersed monomer, a crosslinker such that a semi-permeable membrane is formed surrounding a core.

An ultra-stable structural laminate with fire resistance and a lateral nail pull strength from 44 to 300 pounds of force and an insulation R value from 1 to 40, the ultra-stable structural laminate of a cementious material with a nano-molecular veneer and a foam component catalytically reacted into an expanded closed cell foam having a thickness from .sup.th inch to 8 inches, a density from 1.5 pounds/cubic foot to 3 pounds/cubic foot that self-adheres to the cementitious material forming an ultra-stable structural laminate with fire resistance and a lateral nail pull strength from 44 pounds to 300 pounds of force, an insulation R value from 1 to 40, a resistance to seismic impact for earthquakes over 3.1 on the Richter Scale, a break point from 7 lbs/inch to 100 lbs/inch; and a resistance to wind shear equivalent to a 15 mph downburst.

An ultra-stable structural laminate with fire resistance and a lateral nail pull strength from 44 to 300 pounds of force and an insulation R value from 1 to 40, the ultra-stable structural laminate of a cementious material with a nano-molecular veneer and a foam component catalytically reacted into an expanded closed cell foam having a thickness from .sup.th inch to 8 inches, a density from 1.5 pounds/cubic foot to 3 pounds/cubic foot that self-adheres to the cementitious material forming an ultra-stable structural laminate with fire resistance and a lateral nail pull strength from 44 pounds to 300 pounds of force, an insulation R value from 1 to 40, a resistance to seismic impact for earthquakes over 3.1 on the Richter Scale, a break point from 7 lbs/inch to 100 lbs/inch; and a resistance to wind shear equivalent to a 15 mph downburst.

A lightweight composite concrete cover is provided for subgrade trenches and vaults. The lightweight cover comprises at least one low density layer that has a low density filler material such as polyethylene terephthalate beads. The low density layer substantially reduces the overall weight of the cover, and the remaining layers provide sufficient structure for the cover to pass rigorous load and chemical exposure testing. In addition, a method of manufacturing a lightweight cover is provided that promotes the combination of different layers of the cover and the cross linking of polymer chains between layers of the cover. The lightweight cover has substantial weight savings and also meets rigorous testing standards such that a worker can manually remove the cover, transportation costs are realized, and worker safety is improved.