Patent classifications
C04B18/165
SYSTEMS AND METHODS FOR SELF-SUSTAINING SALTWATER REACTIVE CEMENTITIOUS SYSTEMS
The described systems, methods, and compositions relate to systems, methods, and compositions for forming one or more cementitious mixtures that cure into one or more mortars and/or concretes. More particularly, some embodiments relate to systems, methods, and compositions for producing cementitious materials (or cured mortar and/or concrete compositions) that tend to increase in strength over time due to the use of saltwater (e.g., instead of freshwater) and/or due to the use of one or more reactive aggregates that interact with an activator material that is primarily comprised of lime. In some cases, the described cementitious material can (before being cured to form mortar or concrete) include one or more reactive aggregates; hydrating solutions comprising water with a salt content greater than 0.5 ppt; and/or activator materials comprising at least 40% calcium oxide by mass (e.g., when the activator is dry).
SYSTEMS AND METHODS FOR SELF-SUSTAINING SALTWATER REACTIVE CEMENTITIOUS SYSTEMS
The described systems, methods, and compositions relate to systems, methods, and compositions for forming one or more cementitious mixtures that cure into one or more mortars and/or concretes. More particularly, some embodiments relate to systems, methods, and compositions for producing cementitious materials (or cured mortar and/or concrete compositions) that tend to increase in strength over time due to the use of saltwater (e.g., instead of freshwater) and/or due to the use of one or more reactive aggregates that interact with an activator material that is primarily comprised of lime. In some cases, the described cementitious material can (before being cured to form mortar or concrete) include one or more reactive aggregates; hydrating solutions comprising water with a salt content greater than 0.5 ppt; and/or activator materials comprising at least 40% calcium oxide by mass (e.g., when the activator is dry).
SYSTEMS AND METHODS FOR SELF-SUSTAINING REACTIVE CEMENTITIOUS SYSTEMS
The described systems, methods, and compositions relate to systems, methods, and compositions for forming one or more cementitious materials that cure into one or more mortars or concretes. More particularly, some embodiments relate to systems, methods, and compositions for producing cured cementitious materials that tend to increase in strength over time due to the use of one or more reactive aggregates that interact with one or more activating materials (lime components). In some cases, a mortar or a concrete includes a reactive aggregate with an oven-dried bulk density between about 0.25 and 3.0 gm/cc and a porous structure, wherein at least 5% of a total mass of the reactive aggregate is comprised of particles less than (or equal to) 1 mm. In some such embodiments, the cementitious mixture further comprises a hydrating solution including water and an activating material, wherein the activator comprises at least 40% calcium oxide, by mass.
SYSTEMS AND METHODS FOR SELF-SUSTAINING REACTIVE CEMENTITIOUS SYSTEMS
The described systems, methods, and compositions relate to systems, methods, and compositions for forming one or more cementitious materials that cure into one or more mortars or concretes. More particularly, some embodiments relate to systems, methods, and compositions for producing cured cementitious materials that tend to increase in strength over time due to the use of one or more reactive aggregates that interact with one or more activating materials (lime components). In some cases, a mortar or a concrete includes a reactive aggregate with an oven-dried bulk density between about 0.25 and 3.0 gm/cc and a porous structure, wherein at least 5% of a total mass of the reactive aggregate is comprised of particles less than (or equal to) 1 mm. In some such embodiments, the cementitious mixture further comprises a hydrating solution including water and an activating material, wherein the activator comprises at least 40% calcium oxide, by mass.
A NOVEL COMPOSITION FOR MANUFACTURING PLASTIC COMPOSITES AND A PROCESS THEREOF
The present invention provides particular a novel composition for manufacturing plastic composites and a process thereof. Said invention provides a composition and a process utilizes any or all kind of plastic waste in manufacturing composites and thereby is economical and environment friendly. It utilizes any or all kind of plastic wastes includes road waste, soft & hard form of plastic waste. Moreover, it eliminates the use of cement and utilizes plastic wastes in manufacturing composites; therefore is environment friendly. Said present compositions utilizes plastic waste in manufacturing light weight composites that are highly stable with increased strength, shelf life and durability. Said composition is fire resistant with increased strength withstanding heavy load.
A NOVEL COMPOSITION FOR MANUFACTURING PLASTIC COMPOSITES AND A PROCESS THEREOF
The present invention provides particular a novel composition for manufacturing plastic composites and a process thereof. Said invention provides a composition and a process utilizes any or all kind of plastic waste in manufacturing composites and thereby is economical and environment friendly. It utilizes any or all kind of plastic wastes includes road waste, soft & hard form of plastic waste. Moreover, it eliminates the use of cement and utilizes plastic wastes in manufacturing composites; therefore is environment friendly. Said present compositions utilizes plastic waste in manufacturing light weight composites that are highly stable with increased strength, shelf life and durability. Said composition is fire resistant with increased strength withstanding heavy load.
Concrete, a dry mixture for the preparation of this concrete, and a method for the preparation of this concrete
A method for preparation of 1 m.sup.3 of fresh concrete includes mixing 1000 to 2000 kg of aggregate in a forced circulation mixer, wherein 40% to 100% by weight of the aggregate is recyclate made from inert construction and demolition waste. Microsilica is added to the mixture under constant mixing, and the mixture is then mixed for 40 to 80 seconds, whereby the microsilica covers particles of the recyclate and fills up pores in the recyclate. Then under constant mixing, cement or cement and at least one substituent of cement is added to the mixture in a total amount of 135 to 600 kg, and the mixture is further mixed while sprinkling or spraying the mixture with 135 to 250 kg of mixing water for under constant mixing such that a surface of the cement is gradually wetted and a cementing compound being formed gradually adheres to the particles of the recyclate already coated with the microsilica. The mixture is continued to be mixed for 80 to 160 seconds, wherein fresh concrete is prepared.
Concrete, a dry mixture for the preparation of this concrete, and a method for the preparation of this concrete
A method for preparation of 1 m.sup.3 of fresh concrete includes mixing 1000 to 2000 kg of aggregate in a forced circulation mixer, wherein 40% to 100% by weight of the aggregate is recyclate made from inert construction and demolition waste. Microsilica is added to the mixture under constant mixing, and the mixture is then mixed for 40 to 80 seconds, whereby the microsilica covers particles of the recyclate and fills up pores in the recyclate. Then under constant mixing, cement or cement and at least one substituent of cement is added to the mixture in a total amount of 135 to 600 kg, and the mixture is further mixed while sprinkling or spraying the mixture with 135 to 250 kg of mixing water for under constant mixing such that a surface of the cement is gradually wetted and a cementing compound being formed gradually adheres to the particles of the recyclate already coated with the microsilica. The mixture is continued to be mixed for 80 to 160 seconds, wherein fresh concrete is prepared.
Method for producing cementing materials produced from the recycling of industrial waste from the processes of producing ceramics and bricks
A method for producing a cementing material from the waste from the brick and ceramics industry is provided, the method being selecting the batches of waste from bricks and ceramics for a subsequent grinding, in which they should achieve a grain size of between 20 and 40 microns, and wherein this waste can be mixed together or used individually to be subsequently included in the cement in a proportion of up to 30%, wherein the mixtures can achieve designs of up to 4000 PSI.
Method for producing cementing materials produced from the recycling of industrial waste from the processes of producing ceramics and bricks
A method for producing a cementing material from the waste from the brick and ceramics industry is provided, the method being selecting the batches of waste from bricks and ceramics for a subsequent grinding, in which they should achieve a grain size of between 20 and 40 microns, and wherein this waste can be mixed together or used individually to be subsequently included in the cement in a proportion of up to 30%, wherein the mixtures can achieve designs of up to 4000 PSI.