The invention relates to granules composed of agglomerated reactive bulk material and a binder matrix, the binder matrix comprising as binder an organic or inorganic salt.

The invention relates to granules composed of agglomerated reactive bulk material and a binder matrix, the binder matrix comprising as binder an organic or inorganic salt.

A wear resistant substrate including a metal substrate having a surface, a reinforcing support attached to the surface and cured reaction products of an inorganic curable composition disposed over and through the reinforcing support and bonded to the surface. Also a method of enhancing the wear resistance of a metal surface by attaching a reinforcing support to the surface; disposing an inorganic curable composition over and through the reinforcing support and into contact with the surface; and curing the composition.

A wear resistant substrate including a metal substrate having a surface, a reinforcing support attached to the surface and cured reaction products of an inorganic curable composition disposed over and through the reinforcing support and bonded to the surface. Also a method of enhancing the wear resistance of a metal surface by attaching a reinforcing support to the surface; disposing an inorganic curable composition over and through the reinforcing support and into contact with the surface; and curing the composition.

A coating system for coating inorganic substrates with a wide range of functional materials without having to use the usually necessary high temperatures includes an aqueous solution as component K1, which aqueous solution contains at least Al(H.sub.2PO.sub.4).sub.3 and Al(NaHPO.sub.4).sub.3 in the following fractions on an oxide basis and in mass percent with respect to the total mass of the solution: P.sub.2O.sub.5=25.0 to 37.0, Al.sub.2O.sub.3=5.8 to 9.0, Na.sub.2O=0.1 to 2.0, and H.sub.2O=54.0 to 66.0, and which includes an additional component K2 having the constituents magnesium oxide, silicate, and borate, which are contained in K2 in the following fractions on an oxide basis and in mass percent with respect to the total mass of component K2: MgO=70.0 to 95.0, SiO.sub.2=1.0 to 19.0, and B.sub.2O.sub.3=1.0 to 3.0, wherein there is a reactivity of the magnesium oxide of 40 to 400 seconds in the citric acid test and the loss on ignition of component K2 is 0 to 3.0.

A coating system for coating inorganic substrates with a wide range of functional materials without having to use the usually necessary high temperatures includes an aqueous solution as component K1, which aqueous solution contains at least Al(H.sub.2PO.sub.4).sub.3 and Al(NaHPO.sub.4).sub.3 in the following fractions on an oxide basis and in mass percent with respect to the total mass of the solution: P.sub.2O.sub.5=25.0 to 37.0, Al.sub.2O.sub.3=5.8 to 9.0, Na.sub.2O=0.1 to 2.0, and H.sub.2O=54.0 to 66.0, and which includes an additional component K2 having the constituents magnesium oxide, silicate, and borate, which are contained in K2 in the following fractions on an oxide basis and in mass percent with respect to the total mass of component K2: MgO=70.0 to 95.0, SiO.sub.2=1.0 to 19.0, and B.sub.2O.sub.3=1.0 to 3.0, wherein there is a reactivity of the magnesium oxide of 40 to 400 seconds in the citric acid test and the loss on ignition of component K2 is 0 to 3.0.

Surface retarder coating compositions of the invention are based on the use of at least one non-Ordinary Portland Cement (non-OPC) binder and at least one OPC set retarder agent, which are provided in powder form that can be mixed with water at the construction site. The coating is applied onto the surface of a mould or formwork using roller or spray equipment, and concrete can then be cast within 30-60 minutes against the coating. The OPC set-retarding agent operates to retard setting of the concrete so that it can be de-moulded the next day and its surface can be removed using a high pressure water spray to reveal aggregate embedded beneath the removed surface.

Surface retarder coating compositions of the invention are based on the use of at least one non-Ordinary Portland Cement (non-OPC) binder and at least one OPC set retarder agent, which are provided in powder form that can be mixed with water at the construction site. The coating is applied onto the surface of a mould or formwork using roller or spray equipment, and concrete can then be cast within 30-60 minutes against the coating. The OPC set-retarding agent operates to retard setting of the concrete so that it can be de-moulded the next day and its surface can be removed using a high pressure water spray to reveal aggregate embedded beneath the removed surface.

Disclosed is a construction material composition including a matrix predominantly containing an aluminum silicate compound, such as a metakaolin, and an alkaline activation solution. The composition is contains less than 10 wt. % cement or clinker and in that the metakaolin is a metakaolin obtained via flash calcination. The reaction between the components is carried out at a temperature less than 30 C. The method for manufacturing the construction material includes mixing the composition with various elements such as granulates, plant fibers, unfired clay, and expanding agents. It is particularly of use in producing floor, wall, or roof coating elements, prefabricated construction elements, or insulation, adhesive, or inorganic sealant modules.

Disclosed is a construction material composition including a matrix predominantly containing an aluminum silicate compound, such as a metakaolin, and an alkaline activation solution. The composition is contains less than 10 wt. % cement or clinker and in that the metakaolin is a metakaolin obtained via flash calcination. The reaction between the components is carried out at a temperature less than 30 C. The method for manufacturing the construction material includes mixing the composition with various elements such as granulates, plant fibers, unfired clay, and expanding agents. It is particularly of use in producing floor, wall, or roof coating elements, prefabricated construction elements, or insulation, adhesive, or inorganic sealant modules.