Disclosed are a low-shrinkage, high-strength, and large ceramic plate and a manufacturing method thereof. The method comprises the following steps: (1) preparing a ceramic raw material powder; (2) subjecting an acicular wollastonite to surface coating with a silane coupling agent and to pre-dispersion with a fumed silica to obtain a pre-treated acicular wollastonite; and (3) thoroughly mixing the ceramic raw material powder and the pre-treated acicular wollastonite and granulating the resulting mixture, the amount of the pre-treated acicular wollastonite added being 10 wt % to 30 wt % of the ceramic raw material powder, and subjecting the resulting granules to dry pressing and sintering to obtain the large ceramic plate. The acicular wollastonite is incorporated into the manufacturing of the large ceramic plate to take full advantage of the reinforcing effect and low sintering shrinkage characteristics of the acicular wollastonite. The invention reduces sintering shrinkage and increases product strength.

Disclosed are a low-shrinkage, high-strength, and large ceramic plate and a manufacturing method thereof. The method comprises the following steps: (1) preparing a ceramic raw material powder; (2) subjecting an acicular wollastonite to surface coating with a silane coupling agent and to pre-dispersion with a fumed silica to obtain a pre-treated acicular wollastonite; and (3) thoroughly mixing the ceramic raw material powder and the pre-treated acicular wollastonite and granulating the resulting mixture, the amount of the pre-treated acicular wollastonite added being 10 wt % to 30 wt % of the ceramic raw material powder, and subjecting the resulting granules to dry pressing and sintering to obtain the large ceramic plate. The acicular wollastonite is incorporated into the manufacturing of the large ceramic plate to take full advantage of the reinforcing effect and low sintering shrinkage characteristics of the acicular wollastonite. The invention reduces sintering shrinkage and increases product strength.

A method for manufacturing a naturally cooling ceramic receptacle comprising preparing a clay body by adding ball clay and/or quartz, water and deflocculant, forming the clay body into a desired shape of the ceramic receptacle with molds by at least one of roller making, pressure casting and slip casting, demolding the formed clay body and drying at a temperature higher than a room temperature, performing a first firing of the clay body in a kiln at a temperature higher than 1050 C. to obtain a biscuit receptacle, mixing a slip casting clay with desired color pigments to produce plastic colored slip casting clay, dipping the biscuit receptacle into the colored slip casting clay and drying, and performing a second firing of the biscuit receptacle with the dried color slip casting clay in a kiln at a temperature higher than 1000 C. but lower than the temperature of the first firing.

A method for manufacturing a naturally cooling ceramic receptacle comprising preparing a clay body by adding ball clay and/or quartz, water and deflocculant, forming the clay body into a desired shape of the ceramic receptacle with molds by at least one of roller making, pressure casting and slip casting, demolding the formed clay body and drying at a temperature higher than a room temperature, performing a first firing of the clay body in a kiln at a temperature higher than 1050 C. to obtain a biscuit receptacle, mixing a slip casting clay with desired color pigments to produce plastic colored slip casting clay, dipping the biscuit receptacle into the colored slip casting clay and drying, and performing a second firing of the biscuit receptacle with the dried color slip casting clay in a kiln at a temperature higher than 1000 C. but lower than the temperature of the first firing.

The present disclosure relates to a porous ceramic media that may include a chemical composition, a phase composition, a total open porosity content of at least about 10 vol. % and not greater than about 70 vol. % as a percentage of the total volume of the ceramic media, and a nitric acid resistance parameter of not greater than about 500 ppm. The chemical composition for the porous ceramic media may include SiO.sub.2, Al.sub.2O.sub.3, an alkali component and a secondary metal oxide component selected from the group consisting of an Fe oxide, a Ti oxide, a Ca oxide, a Mg oxide and combinations thereof. The phase composition may include an amorphous silicate, quartz and mullite.

The present disclosure relates to a porous ceramic media that may include a chemical composition, a phase composition, a total open porosity content of at least about 10 vol. % and not greater than about 70 vol. % as a percentage of the total volume of the ceramic media, and a nitric acid resistance parameter of not greater than about 500 ppm. The chemical composition for the porous ceramic media may include SiO.sub.2, Al.sub.2O.sub.3, an alkali component and a secondary metal oxide component selected from the group consisting of an Fe oxide, a Ti oxide, a Ca oxide, a Mg oxide and combinations thereof. The phase composition may include an amorphous silicate, quartz and mullite.

The present disclosure relates to a porous ceramic media that may include a chemical composition, a phase composition, a total open porosity content of at least about 10 vol. % and not greater than about 70 vol. % as a percentage of the total volume of the ceramic media, and a nitric acid resistance parameter of not greater than about 500 ppm. The chemical composition for the porous ceramic media may include SiO.sub.2, Al.sub.2O.sub.3, an alkali component and a secondary metal oxide component selected from the group consisting of an Fe oxide, a Ti oxide, a Ca oxide, a Mg oxide and combinations thereof. The phase composition may include an amorphous silicate, quartz and mullite.

A process for making tiles comprising: i) mixing the ceramic raw materials; ii) dry-grinding the ceramic raw materials or wet-grinding the ceramic raw materials and spray drying the ceramic slip obtained from the wet-grinding; iii) forming green tiles by pressing the powdery grinded ceramic raw materials obtained from step ii); said process being characterized by the addition to the ceramic raw materials, before step iii), of from 0.01 to 5.0% by weight, based on the weight of the ceramic raw materials (dry matter), of a composition comprising a polymer obtained by polymerization in the presence of a sugar or a degraded polysaccharide.

A process for making tiles comprising: i) mixing the ceramic raw materials; ii) dry-grinding the ceramic raw materials or wet-grinding the ceramic raw materials and spray drying the ceramic slip obtained from the wet-grinding; iii) forming green tiles by pressing the powdery grinded ceramic raw materials obtained from step ii); said process being characterized by the addition to the ceramic raw materials, before step iii), of from 0.01 to 5.0% by weight, based on the weight of the ceramic raw materials (dry matter), of a composition comprising a polymer obtained by polymerization in the presence of a sugar or a degraded polysaccharide.